Tooling Guide for Aerospace Wiring Systems - Farnell element14

175 Pages·2012·8.21 MB·English

Tooling Guide for
Aerospace Wiring Systems
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Preface and Table of Contents
Daniels tools have been utilized in military aircraft The people behind the DMC name are pleased
and aerospace programs for over 60 years (DMC to present our Connector Assembly Tools and
founded in 1949). By continuously planning and Accessories on the pages that follow. We believe the
adding to our product lines, we are now fulfilling the application data which accompanies each section
demands of other high technology fields such as will answer your specific questions concerning
telecommunications, fiber optics, lasers, and many tooling; however, we encourage you to contact us
other areas of electronic packaging. by telephone or fax for the personal services of our
knowledgeable staff of application experts.
CONTENTS Battery Powered Hydraulic
Open Frame Crimp Tools ...............................................72
Important Facts About Crimping .....................................1
Pneumatic Open Frame Tools .......................................74
Tensile Test Systems ........................................................2
X-Die Pneumatic Tool/Bench Press Hand Tools ...........75
MPT-250B (Motorized 250 lb) ....................................3
Electric Hydraulic Open Frame Crimp Tool ..................76
PT-150H (Manual 150 lb) ...........................................4
HPT-200 (Portable, Manual 200 lb) ...........................5 DMC Y-Dies For A Full Range of Capabilities ..............77
Standard Adjustable Indent Crimp Tool ..........................6 Typical Y-Die Configurations and Applications
M22520/1-01 (AF8) Coaxial Contact Tool Selection Guide ..........................78
Miniature Adjustable Indent Crimp Tools ........................8 R.F. Connectors Tool Selection Guide ..........................80
M22520/2-01 (AFM8) .................................................8 Mid-Current Range Adjustable
M22520/7-01 (MH860) ...............................................9 Indent Crimp Tools .........................................................92
M22520/34-01 (39-000) .............................................9
Circular Indent Crimp Tools ...........................................96
Battery Powered Hydraulic Indent Crimp Tools ...........10
Special Application Indent Crimp Tools ........................98
Pneumatic Indent Crimp Tools ......................................12
MH835 & MH992 (Fine Tipped Indenter Tools) ......98
Auto-Lift Pneumatic MH800 (Ultra Precision) ...........................................99
Indent Crimp Tools .........................................................14 MH820 (Stainless Steel Indentor) ............................99
SC8 & MH993 (Biased Crimp Tools) .....................100
Large Gage Pneumatic Indent Crimp Tools ..................16
Dedicated Application Indent Crimp Tools .................101
M22520/23-01 (WA23)
LH8 (for Burndy YHMM Series Contacts)
Large Gage Contact Application Information ...............17
GS217 (MIL-C-22442/32-1 Clamping Ring Crimp Tool)
Technical Application Guide for
GMT Series Precision Crimp Tools ..............................102
Contacts and Connectors ..............................................22
Battery Powered Hydraulic GMT Crimp Tools ............104
Connector Illustration ..............................................22
Contact Color Code (BIN) ........................................22 DCT Series Crimp Tools ...............................................106
M39029 Contact Quick Location Chart ..................23
Hydrac 3.5 Ton Hydraulic Y-Die Crimp Tool ................108
MIL-STD-1760 Connector Tooling ..........................24
Hydrac 3.5 Ton Hydraulic HD36-Die Crimp Tool ........109
Installing and Removal Tools .........................................56
Hydrac 5.5 Ton Hydraulic HD51-Die Crimp Tool ........112
MIL-I-81969
Hydrac 7 & 12 Ton Hydraulic Crimp Tool
Contact Retention Test Tools ........................................62
for HD002, HD485, and HD442 Dies (AS5259) ............114
Contact Gages ................................................................63
Air Powered Hydraulic Pump (HPU11M) .....................116
Unwired Contact Removal Tools ...................................64
Hydrac 7 Ton Dieless Four Indent Crimper .................116
M81969/30
Wire Harness Spoon .....................................................117
BETA Backshell Torque Tools .......................................65
Cable Tie Removal Tools ..............................................117
EMI/RFI Band Application System ................................66
Technical Application Guide for
MIL Spec Circular Indent Crimp Tools ..........................69 Terminals and Splices ..................................................118
M22520/4-01 (GS100-1) Hand-Held Pneumatic Wire Stripping Tool .................164
M22520/31-01 (GS200-1)
Swaging Tool & Tool Kit ...............................................166
Open Frame Crimp Tools ...............................................70
Wiring System Service Kits ..........................................168
M22520/5-01 (HX4)
Limited Warranty ...........................................................172
M22520/10-01 (HX3)
DANIELS MANUFACTURING CORP.
526 THORPE RD. • ORLANDO, FL 32824 U.S.A. NOTICE
PHONE [phone] • FAX [phone] ANY PRICES WE QUOTE VERBALLY OR ANY PRICES APPEARING IN
E-MAIL: [email protected] • www.DMCTOOLS.COM OUR PRINTED PRICE LISTS ARE SUBJECT TO CHANGE WITHOUT
CAGE CODE: 11851 PRIOR NOTICE. IF YOU NEED FIRM PRICES FOR FUTURE DELIVERIES
YOU SHOULD REQUEST A WRITTEN QUOTATION FROM OUR SALES
OFFICE. WE ARE NOT LIABLE FOR CONSEQUENTIAL OR SPECIAL
FOR WARRANTY & LIMITATION OF LIABILITY DAMAGES OF ANY NATURE OR KIND, RESULTING FROM THE USE OF
INFORMATION SEE PAGE 172 ANY OF OUR PRODUCTS.
© Copyright 2012 Daniels Manufacturing Corp. ALL RIGHTS RESERVED www.DMCTools.com
Important Facts
About Crimping
Time Line for Crimp MS3191-4 also introduced the use of Specifications state the requirements
TeChnoLogy the double tipped indenter to produce in terms of millivolt drop at a designated
1940s All terminations were soldered an eight indent crimp pattern which has current.
(Hard-wired) consistently achieved superior tensile pull The mechanical strength of a crimped
1953 AMP introduced Crimp off values. joint and hence its pull-out force (tensile
Barrel Terminals MS3191-4 introduced the concept of strength), varies with the deformation
1957 Cannon Brothers experimented a turret head containing three locators applied. Therefore, by properly shaping
with Machined Contacts with which could be used without separating the deformation a high pull-out force can
Crimp Barrels any of them from the basic crimp tool. be achieved, i.e. the crimp die of the tool
1960 Buchanan introduced the In 1969 two military specifications for determines the crimp configuration and
4 Indent Crimp Tool with a crimp tools were developed to replace deformation.
Ratchet (Ref: MS3191) the existing military drawings. They were The dies in the tool determine the
1963 MS3191-1 was published as the MIL-T-22520C (Navy) and MIL-T-83724 completed crimp configuration which
first Crimp Tool Standard. (USAF) which defined a standard size is generally an element of contact and/
1965 MS3191-4 introduced by crimp tool similar to the MS3191-4, but or connector design. Some of the design
Daniels Manufacturing Corp. with an expanded eight step crimp depth considerations are: a) The type of contact,
1969 MIL-T-22520 published range. These specifications also defined a its size, shape, material and function,
and dated to replace all miniature crimp tool to crimp conductors b) The type and size of wires to be
previous specifications as small as AWG 32. accommodated, c) The type of tooling
1974 Changed to MIL-C-22520, Both documents were combined in into which the configuration must be built.
and many Slash Sheets added 1971 into MIL-C-22520D. All previous
1996 Changed to MIL-DTL-22520 military standards for crimp tools were
2010 Changed to AS22520 then cancelled including the MS3191.
This list includes specifications for indent
crimp tools, terminal lug crimp tools,
Crimping: Then AnD noW
pneumatic tools, coaxial cable crimp tools
The first multi-pin connectors were and connector service kits.
terminated by soldering the conductor to MIL-DTL-22520 established a single eighT inDenT
non-removable contacts. However, high specification which set forth performance
temperature applications and the need for requirements for all crimp tools to be used
simple and reliable field service led to the on military standard electrical connectors.
introduction of connectors with removable This eliminated the waste and confusion four inDenT
contacts. These were crimped onto the which accompanied the overlapping appli-
conductor rather than being soldered. cations of many different “standard” crimp
The first standard crimp tool developed tools called out by a deluge of unrelated
to crimp these new contacts was intro- military drawings. TWo inDenT
duced in the early sixties. MS3191-1,
a military drawing, defined this tool and
The Crimping ConCepT
its accessories. The MS3191-1 utilized
a four indent crimp pattern together with Crimping is a method of firmly hexAgonAL Crimp
a positive stop locator which controlled attaching a terminal or contact end to an
the travel of the indenters (crimp depth). electrical conductor by pressure forming
The MS3191-1 design was a compro- or reshaping a metal barrel together
mise between simplicity of operation and with the conductor. The forming of a CirCuLAr Crimp
crimp performance since the crimp depth satisfactory crimp depends on the correct
for any given contact was not adjustable combination of conductor, crimp barrel
to accommodate the differing diameters and tool.
of the conductors to which it would be When applied with a properly matched B Crimp
crimped. It was, however, suitable for the tool, a union is established which has
crimp connectors of that era. both good electrical and mechanical
An improved tool design featuring characteristics. The tool will provide these
independently adjustable crimp depths requirements consistently and reliably nesT & inDenT Crimp
was soon introduced as MS3191-4. The with repeatability assured by quality cycle
MS3191-4 had an internal adjustment, controlled tooling. There are several
totally independent of the locator, which common configurations of crimped joint;
permitted the selection of seven separate several examples are shown below. CApTive Crimp
crimp depths, allowing optimal crimping The electrical resistance of a properly
of conductors ranging from AWG 12 to designed and controlled crimped joint
26 regardless of the wire barrel size of should be equal to, or less than, the
insuLATion DispLACemenT
the contact. resistance of an equal section of wire.
© Copyright 2012 Daniels Manufacturing Corp. ALL RIGHTS RESERVED. www.DMCTools.CoM PAGE 1
Tensile Test Systems
For Wire Terminations and Similar Applications
jaws or other components to make test The PT-150H Manual Wire Crimp Pull
sample installation and removal an easy Tester is ideal for testing crimp strength
task. up to size 10 for Mil-Spec applications,
Models are available with output and size 4 AWG for commercial and
display readings in Pounds, Newtons, automotive applications.
and/or Kilograms to conform with the The HPT-200 hand-held pull tester
requirements of the user’s system. Units blends the accuracy and rugged
The DepenDABLe are available for either 115 or 230 volt design of the Alphatron pull testers
ALphATron™ TensiLe power input. into a self-contained, portable,
TesT sysTem It’s only natural that the company rechargeable battery powered unit.
Now available from DMC is a line which supplies the best wire termination It is ideal for testing crimp strength
of Electronic Tensile Test Systems tools and equipment would add the very up to size 10 AWG in Mil-Spec
which may be used in conjunction best Digital Tensile Testers to further applications, and size 10 AWG in
with SPC Programs or other Quality meet the demand for fewer sources and commercial and automotive applications.
Control disciplines in both OEM and improved support through a wider range
maintenance applications. The electronic of user needs.
digital readout displays are a fast and The MPT-250B Motorized Wire Crimp
reliable source of test data. Pull Tester is ideal when a constant mpT-250B-sC mo Tor iZeD
The rugged construction and the rate of pull is desired. It tests crimp sAfe-T-CABLe™ TesTer
portable design of these test machines strength on terminations up to size 8
make any of them a superior choice for in Mil-Spec applications, and size 1/0 The specifications for this model are
on-site or laboratory use in an infinite AWG in commercial and automotive the same as MPT-250B.
variety of applications. The operation of applications. The MPT-250B-SC is equipped to
the equipment is simple yet versatile, test .020″, .032″ and .040″ diameter
and DMC will customize the gripping Safe-T-Cable™.
GENERAL SPECIFICATIONS
MPT-250B PT-150H HPT-200
Capacity 250 lbf 113 kg 150 lbf 68.0 kg 200 lbf 90.7 kg
1112 N 667 N 889 N
Accuracy ±0.5% (1/2 of 1%) ±0.5% (1/2 of 1%) ±0.5% (1/2 of 1%)
Resolution 0.1 lbf 0.1 lbf 0.1 lbf
Display Type Digital Display Digital Display Digital Display
moToriZeD puLL TesTers w/Peak w/Peak w/Peak
mpT-250B
Hold Reading Hold Reading Hold Reading
Display LED w/.56" LED w/.56" LED w/.56"
high digits high digits high digits
Electrical 115 VAC, 50/60 Hz 115 VAC, 50/60 Hz Int. Battery
115 VAC, 50/60 Hz Charger
230 VAC, 50/60 Hz 230 VAC, 50/60 Hz
230 VAC, 50/60 Hz
Charger Available
operating 50°F to 100°F 50°F to 100°F 50°F to 100°F
Temperature (10° to 38°C) (10° to 38°C) (10° to 38°C)
mAnuAL puLL TesTers
pT-150h
DIMENSIONS
MPT-250B PT-150H HPT-200
Height 9.5 in. (24.13 cm) 5 in. (12.7 cm) 2 in. (5.08 cm) case
width 10 in. (25.4 cm) 8.5 in. (25.4 cm) 9.5 in. (24.13 cm) case
Depth 15 in. (38.1 cm) 16 in. (40.6 cm) 6.25 in. (15.87 cm) case
weight 26 lbs. (11.78 kg) 15.2 lbs. (6.89 Kg) 2.5 lbs. (1.13 kg) case
hAnD-heLD porTABLe puLL TesTer (less options) (less options) and hand unit
moDeL hpT-200
PAGE 2 www.DMCTools.CoM © Copyright 2012 Daniels Manufacturing Corp. ALL RIGHTS RESERVED.
MPT-250B
Motorized Wire Crimp Pull Tester
The MPT-250B Motorized Wire Crimp speCifiCATions for The Terminal & Wire Grips
Pull Tester has a range from five pounds mpT-250B moToriZeD
Custom Grips Available.
force to two-hundred and fifty pounds Wire Crimp puLL TesTer
Consult DMC for details.
(2-113 Kg, 22-1112 N). • Capacity Range 5-250 lbs.
You can expect the same precision (2-113 kg, 22-1112 N)
and dependability that has established all • Pull Rate: 1 to 10"/min. Push-button
SLOTTED TERMINAL GRIP
ALPHATRON® testers as the first choice Selectable in 1"/min. Increments.
for wire harness builders and component • Pull Rate Accuracy (standard)
suppliers throughout the industry. The ± 1/8"/min. @ 1–5"/min. Rate of Pull
250 pound capacity of this tester will ± 1/4"/min. @ 6–10"/min. Rate of Pull
extend the range of testing capabilities • Auto-Stop at Wire/Crimp Break Point
to size 8 Mil-Spec applications*, and size • Auto Return to Start Position
1/0 AWG in commercial and automotive • 15 Position Slotted Lower
applications** (Reference AS7928 and Terminal Grip.
UL486 Respectively). • Display Units in Pounds, Kilograms,
The portable design (25 pounds, or Newtons
9.5”x10”x16”) and the rugged construc- • Lb/Kg/Newtons Switching Built in p/n 15-3087
tion (machined aluminum and steel)
contribute to the versatility and reliability MPT-250B options: Universal Self-
of the MPT-250B Pull Tester. A variety of Tightening Cam-Type Lower Grip • Ring RING TERMINAL GRIP*
options, including standard and custom Terminal Lower Grip • 7.5–30"/min. (optional)
grips for all types of wire terminations are Selectable Rates of Pull in 10 2.5"/min.
available on this tester. The operation of Increments • Adjustable Set-point for
the tester is simple and has automatic Motor Stop at Pre-Set Force.
reset and auto-stop features incorporated
into the design. The peak-hold digital dis-
play indicates the highest pull force that
is measured by the accurate load cell/
digital processor until the reset switch is
pressed.
* Size 8 MIL Spec wire pull test is typically
220 pounds force. Sample may not break at p/n 15-0066
Consult the factory for more specific
250 pounds.
*Some ring terminals are not suitable for this grip.
information, and application verification.
** May require special grips due to wire
NSN: 6635-01-581-9996
diameter.
SELF TIGHTENING GRIP
(optional)
p/n 15-3202
MINIATURE TERMINAL GRIP
(optional)
p/n 15-3241
© Copyright 2012 Daniels Manufacturing Corp. ALL RIGHTS RESERVED. www.DMCTools.CoM PAGE 3
PT-150H
Wire Crimp Pull Tester
The PT-150H Manual Wire Crimp Pull Tester is ideal for testing crimp strength up
sTANDARD FEATUREs
to size 10 for Mil-Spec applications*, and size 4 AWG for commercial and automotive
• Capacity: 150 lb, 667 N, 68 Kg
applications**. The PT-150H may be used in conjunction with SPC Programs or other
• Display units factory set for
Quality Control disciplines in both OEM and maintenance applications. The electronic
pounds, newtons or kilograms
digital readout display is a fast and reliable source of test data.
• Resolution: 0.1 lb
The operation of the equipment is simple yet versatile, and DMC will customize the
• Accuracy: ± 0.5 % of full scale
gripping jaws or other components to make test sample installation and removal an
• Digital Display with Peak Hold
easy task.
• Backlit LCD Display with 0.56”
* Size 10 MIL Spec wire pull test is typically 150 pounds force. Sample may not break at 150
High Digits
pounds.
• Self-Tightening Wire Grip
** May require special grips due to wire diameter.
• 15 Position Slotted Terminal
Contact Grip
• Lever Arm Pull Mechanism
OPTIONAL ACCESSORY GRIPS
• Ring Terminal Grip (P/N 15-0066)
• Self-Tightening Grip (P/N 15-3202)
• Right Angle Terminal Grip
(P/N 15-3042)
PHYSICAL
• Weight 15.2 Lbs.
(Shipping Weight 21 Lbs.)
• Stand Dimensions:
H. 5”, W. 8.5”, D. 16”
CALIBRATION
• New units supplied with certificate
of calibration traceable to NIST
• Factory calibration available
OPTIONAL FEATURES
• 230 VAC 50/60 Hz Power
(P/N 15-7004)
Terminal & Wire Grips
Custom Grips Available. Consult DMC for details.
SLOTTED TERMINAL GRIP RING TERMINAL GRIP SELF-TIGHTENING GRIP
(standard) (optional) (optional)
p/n 15-3087 p/n 15-0066 p/n 15-3202
PAGE 4 www.DMCTools.CoM © Copyright 2012 Daniels Manufacturing Corp. ALL RIGHTS RESERVED.
HPT-200
Hand Held Wire Crimp Pull Tester
The lightweight Alphatron HPT-200 • Portable, lightweight and
is a self-contained tester that extends ergonomic design
your testing capability to the shop floor. • Built-in NIMH battery,
You no longer have to wait for process with charger
samples to arrive in the QA Lab. • Up to 14 hour use on
Daniels Manufacturing
Durable construction and a convenient a single charge
Corporation introduces carry case ensure protection. The Low • Low stress tensioning mechanism
a portable tensile tester Stress tension ing mechanism makes the
• Protective carrying case
HPT-200 ver satile and easy to use. A
capable of pull testing • Shoulder bag (optional)
built in NIHM battery provides up to 14
wire crimps up to 200 • Built-in calibration test
hours use on a single charge and the
pounds (up to 10 AWG Power Management Circuit allows use • Accuracy: (0.5% of full scale)
wire in most cases). during charging. • Resolution: (0.1 pounds)
• Display in newtons, or kilograms is
THe lAb IS no available
longer THe lImIT… UPPER GRIP
Standard Terminal Grip
It is only natural that the company, SPECIFICATIONS:
which is known throughout the world
• Capacity: 200 LBF, 90.7 kg, 889N
for quality wire termination tools and
• Accuracy: ± .5% of full scale
equipment would add the very best
portable tensile tester to meet your need • Resolution: .1 lbf
for fewer sources and improved support • Display Type: Digital display w/
through a wider range of capabilities. peak hold reading
The HPT-200 hand held pull tester • Display: LCD w/.56 in. high digits
p/n 15-3035
combines the accuracy and rugged • Electrical: 115 VAC 50/60 Hz or
design of the Alphatron pull testers into Slot DImEnSIon 12 VDC Int. Battery
a portable battery powered unit. We
No. size (in.) No. size (in.) • Operating Temperature:
follow that up with our expert factory
50°F to 100°F (10° to 38°C)
service and calibration. 1 .031 9 .094
• Height: 2 in. (5.08 cm) case
The HPT-200 portable tester is
2 .250 10 .188
• Width: 9.5 in. (24.13 cm) case
an extension of the Alphatron Wire
3 .047 11 .110
Crimp Pull Tester line of products, • Depth: 6.25 in. (15.87 cm) case
4 .236 12 .172
which include the PT-150H and • Weight: 2.5 lbs. (1.21 kg) case
MPT-250B. These testers perform 5 .063 13 .125 and hand unit
pull-force measurements on wire 6 .218 14 .158
terminations. The rugged construction 7 .080 15 .141 A 230 volt unit is available.
and portable design of these test 8 .203 P/N HPT-200-230
machines make any of them a superior
choice for on-site or laboratory use.
© Copyright 2012 Daniels Manufacturing Corp. ALL RIGHTS RESERVED. www.DMCTools.CoM PAGE 5
Standard Adjustable Crimp Tool
upper rAnge Crimp The precision ratchet controls cycling The adjustable head (P/N UH2-5) is
TooL Af8 m22520/1-01 of the tool in both directions of handle ideally suited for lab work and prototype
The DMC AF8, qualified to MIL- movement. This assures the same production applications. This head
DTL-22520/1*, has virtually limitless accurate crimp every time. It’s like is attached in the same manner as
application within the specified wire having a quality control inspector at explained above. The selected contact
range of 12 through 26 AwG. Over every work station. is inserted through the entry hole on the
a thousand turret heads are available Positive crimp depth is controlled by opposite side of the tool frame from the
to adapt the tool frame to your specific an 8 position selector knob conveniently head. The height adjusting screw is then
military or proprietary contact/wire located on the tool frame. The operator rotated until the contact is in the proper
combination. The 8 impression crimp, simply dials the desired step for the wire position for crimping. The screw can
which is standard in the AF8, assures being used. This setting can be secured be secured with the locknut provided.
absolute maximum tensile strength with by use of a locking pin or safety wire. Some testing will be necessary to
almost every closed barrel contact. The carefully engineered design determine the optimum selector setting
Special indent configurations and gaging achieves the absolute maximum for your contact/wire combination.
are available upon request. mechanical advantage and the tool’s The AF8 is approximately 93⁄4" x 21⁄2" x
For proper operation, the tool must light weight helps minimize operator 11⁄4" and weighs 15 oz.
be mated with one of the following fatigue.
optional accessories: a military standard A permanent dataplate is affixed to all
or non-military turret head (TH-XXX turret heads and positioners. This plate
Part No. Series), a military standard or lists specific contact part numbers, the
non-military positioner (TP-XXX Part No. corresponding position color code (for
Series), or an adjustable head (Part No. 3 position turret heads), and suggested
UH2-5). This is done simply by orienting selector depth settings for the wire size
the head in the keyed position, and being used.
by tightening the hex socket screws
provided as part of the head.
* Change to SAE AS22520 in process consult DMC for status.
PAGE 6 www.DMCTools.CoM © Copyright 2012 Daniels Manufacturing Corp. ALL RIGHTS RESERVED.
Other than keeping the unit clean and
MILITARY DMC
properly stored when not in service, DESCRIPTION NSN
P/N P/N
no operator maintenance is required.
DMC offers complete factory service M22520/1-01 AF8 TOOL FRAME 5120-01-335-8571
by knowledgeable technicians within a
M22520/1-02 TH1A TURRET 5120-01-335-8834
reasonable turnaround time. Complete
M22520/1-03 TH4 TURRET 5120-01-335-8835
instructions concerning the use, care
M22520/1-04 TH163 TURRET 5120-01-335-8836
and warranty are supplied with each
M22520/1-05 UH2-5 ADJUSTABLE 5120-01-335-8583
tool. Additional copies are available on
POSITIONER
request.
Pneumatic versions of this tool are M22520/1-06 TP45 POSITIONER 5120-01-335-8584
found on page 12. M22520/1-07 TP85 POSITIONER 5120-01-335-8585
The battery powered versions of this M22520/1-08 TH199S TURRET 5120-00-016-7654
tool are found on page 10. M22520/1-09 TP360 POSITIONER 5120-01-335-8586
M22520/1-10 TP365 POSITIONER 5120-01-335-8587
M22520/1-11 TP465 POSITIONER 5120-01-335-8588
M22520/1-12 TH270 TURRET 5120-01-335-8838
M22520/1-13 TH285 TURRET 5120-01-036-9221
M22520/1-14 TH286 TURRET 5120-01-036-9222
M22520/1-15 TP485 POSITIONER 5120-01-335-8589
M22520/1-16 TP513 POSITIONER 5120-01-335-8590
M22520/1-17 TP651 POSITIONER 5120-01-335-8591
M22520/3-1 G125 GAGE 5220-01-016-6002
DMC1186 M22520/1 Tool Kit
The DMC1186 tool kit contains the AF8
tool frame, tool gage, and all mil-spec sTep 1 sTep 2
positioners and turret heads. Also included
in the DMC1186 are tool instruction
sheets and a tool selection chart.
Periodic gaging is recommended
to insure accurate calibration. This
can be done easily by setting the
tool selector knob to position #4,
and checking indenter closure with
the M22520/3-1 “GO/NO-GO” gage
(DMC part no. G125).
inserT ConTACT inserT pre-sTrippeD Wire
sTep 3 sTep 4
CLose / open hAnDLe remove TerminATeD Wire AssemBLy
© Copyright 2012 Daniels Manufacturing Corp. ALL RIGHTS RESERVED. www.DMCTools.CoM PAGE 7
miniature Adjustable Crimp Tools
LoWer rAnge Crimp
TooL Afm8 m22520/2-01
Qualified to MIL-DTL-22520/2*,
the DMC AFM8 is designed for most
of the miniature and sub-miniature
connector types that are so widely
used in electronic systems. The AFM8
meets the need for a miniature tool
accommodating wire sizes 20 through
32 AwG.
The AFM8 gives a Mil-Standard
8 impression crimp, which assures
maximum tensile strength. The cycle
controlled precision ratchet assures
consistently accurate crimps every time.
The tool frame has a built-in 8 step
selector knob for ease in dialing the
correct crimp depth setting for the wire
MILITARY P/N DMC P/N DESCRIPTION NSN
being used.
M22520/2-01 AFM8 TOOL FRAME 5120-01-335-8572
Positioners adapt the tool frame to
M22520/2-02 K1S POSITIONER 5120-01-335-8592
a particular application. The data plate
M22520/2-03 K60S POSITIONER 5120-01-335-8593
on each positioner designates which
M22520/2-04 K151 POSITIONER 5120-01-335-8594
contacts the positioner accommodates
M22520/2-05 K3 POSITIONER 5120-01-335-8595
for its wire size and indicates selector
M22520/2-06 K41 POSITIONER 5120-01-335-8624
position. The positioner is easily removed
M22520/2-07 K40 POSITIONER 5120-01-335-8625
and changed.
M22520/2-08 K13-1 POSITIONER 5120-01-335-8626
Periodic gaging is recommended to
M22520/2-09 K42 POSITIONER 5120-01-335-8627
insure accurate calibration. This is easily
M22520/2-10 K43 POSITIONER 5120-01-335-8628
accomplished with the M22520/3-1
M22520/2-11 K287 POSITIONER 5120-01-335-8629
“GO/NO-GO” gage (DMC part no. G125)
M22520/2-12 K286 POSITIONER 5120-01-335-8630
on SEL setting #8. The AFM8 is 6 3/4" in
M22520/2-13 K338 POSITIONER 5120-01-335-8631
length and weighs approximately 10 oz.
M22520/2-14 K340 POSITIONER 5120-01-335-8632
Other than keeping the tool clean
M22520/2-15 K341 POSITIONER 5120-01-335-8633
and properly stored when not in use,
M22520/2-16 K339 POSITIONER 5120-01-335-8634
no operator maintenance is required.
M22520/2-17 K342 POSITIONER 5120-01-335-8635
Pneumatic versions of this tool are found
M22520/2-18 K343 POSITIONER 5120-01-335-8636
on page 12.
M22520/2-19 K330-2 POSITIONER 5120-01-335-8637
M22520/2-20 K331-2 POSITIONER 5120-01-335-8638
M22520/2-21 K332-2 POSITIONER 5120-01-335-8609
M22520/2-22 K212 POSITIONER 5120-01-335-8610
M22520/2-23 K267-1 POSITIONER 5120-01-335-8611
M22520/2-24 K75S-1 POSITIONER 5120-01-335-8612
M22520/2-25 K261-1 POSITIONER 5120-01-335-8613
M22520/2-26 K262-1 POSITIONER 5120-01-335-8614
M22520/2-27 K269-1 POSITIONER 5120-01-335-8615
M22520/2-28 K373-1 POSITIONER 5120-01-335-8616
M22520/2-29 K372-1 POSITIONER 5120-01-335-8617
M22520/2-30 K404 POSITIONER 5120-01-335-8618
M22520/2-31 K406 POSITIONER 5120-01-335-8619
M22520/2-32 K496 POSITIONER 5120-01-335-8620
The DMC274 tool kit contains the
M22520/2-33 K74S POSITIONER 5120-01-335-8621
AFM8 tool frame, tool gage, and all
M22520/2-34 K323 POSITIONER 5120-01-335-8622
mil-spec positioners. Also included in
M22520/2-35 K532-1 POSITIONER 5120-01-335-8623
the DMC274 are tool instruction sheets
M22520/2-36 K473 POSITIONER 5120-01-335-8596
and a tool selection chart.
M22520/2-37 K709 POSITIONER 5120-01-361-9666
M22520/3-1 G125 GAGE 5220-01-016-6002
ADJUSTABLE
SK2/2 5120-01-171-1569
* Change to SAE AS22520 in process consult DMC POSITIONER
for status. DMC274 M22520/2 TOOL KIT 5180-01-259-0512
PAGE 8 www.DMCTools.CoM © Copyright 2012 Daniels Manufacturing Corp. ALL RIGHTS RESERVED.