SS521-AA-MAN-010 Diving and Manned Hyperbaric Systems - Safety Cert Manual

334 Pages·2004·1.72 MB·English

SS521-AA-MAN-010 REVISION 01

0910-LP-102-3706

U.S. NAVY
DIVING AND MANNED
HYPERBARIC SYSTEMS
SAFETY CERTIFICATION
MANUAL

THIS DOCUMENT SUPERCEDES: SS521-AA-MAN-010 dated October 1987

DISTRIBUTION STATEMENT A: THIS DOCUMENT HAS BEEN APPROVED FOR PUBLIC
RELEASE AND SALE; ITS DISTRIBUTION IS UNLIMITIED.

PUBLISHED BY DIRECTION OF COMMANDER, NAVAL SEA SYSTEMS COMMAND

MAY 2004
THIS PAGE INTENTIONALLY LEFT BLANK
SS521-AA-MAN-010

LIST OF EFFECTIVE PAGES

Date of Original pages is: 19 MAY 2004

Original O

Total Number of pages in this publication is 334 consisting of the following:

Page Change Page Change
Number Number Number Number

Title Page............................................... O D-1 through D-2.................................... O

List of Effective Pages......................... O E-1 through E-18.................................. O

Change Record..................................... O F-1 through F-8..................................... O

Forward.................................................. O G-1 through G-6 ................................... O

i through xx............................................ O H-1 through H-38.................................. O

1-1 through 1-6..................................... O I-1 through I-44..................................... O

2-1 through 2-30................................... O J-1 through J-8...................................... O

3-1 through 3-30................................... O K-1 through K-8 .................................... O

4-1 through 4-4..................................... O L-1 through L-4..................................... O

5-1 through 5-8..................................... O BIBLIOGRAPHY-1 through
BIBLIOGRAPHY-10............................. O
6-1 through 6-6..................................... O
GLOSSARY-1 through
A-1 through A-10.................................. O GLOSSARY-8....................................... O

B-1 through B-42.................................. O INDEX-1 through INDEX-10............... O

C-1 through C-6.................................... O
THIS PAGE INTENTIONALLY LEFT BLANK
SS521-AA-MAN-010

RECORD OF CHANGES

CHANGE DATE TITLE OR BRIEF ENTERED BY
NO. DESCRIPTION
THIS PAGE INTENTIONALLY LEFT BLANK

THIS PAGE INTENTIONALLY LEFT BLANK
SS521-AA-MAN-010
TABLE OF CONTENTS

CHAPTER 1 - GENERAL INFORMATION

1-1 Introduction....................................................................................................................... 1-1

1-2 Standard Navy Syntax Summary.................................................................................. 1-3

1-3 Purpose............................................................................................................................. 1-3

1-4 Scope and Applicability.................................................................................................. 1-4

1-5 Class Certification of Diver Worn Equipment.............................................................. 1-5

1-6 System Certification Procedure .................................................................................... 1-5

CHAPTER 2 - THE SYSTEM CERTIFICATION PROCESS

2-1 Introduction....................................................................................................................... 2-1

2-2 Application for System Certification.............................................................................. 2-1

2-2.1 Scope of Certification (SOC)...................................................................................... 2-3

2-2.2 Milestone Event Schedule (MES).............................................................................. 2-5

2-2.3 Initial Certification Pre-Survey Outline Booklet (PSOB)........................................ 2-7

2-2.4 Recertification/Continuance of Certification Pre-Survey Outline Booklet........... 2-9

(PSOB)
2-2.5 Supplemental Certification Documentation............................................................ 2-10

2-2.5.1 Certification Scope Notebook............................................................................... 2-10

2-2.5.2 Mission Configuration Matrix................................................................................ 2-11

2-3 Negotiation..................................................................................................................... 2-11

2-4 Submission of Supporting Documentation................................................................ 2-12

2-5 Review and Approval of Supporting Documentation............................................... 2-13

2-6 On-Site Survey.............................................................................................................. 2-13

2-6.1 Survey Team Personnel........................................................................................... 2-14

2-6.2 Objective Quality Evidence (OQE).......................................................................... 2-14

2-6.3 Survey Coverage ....................................................................................................... 2-14

2-6.4 Preparation for Survey.............................................................................................. 2-15

2-6.5 Survey Guidelines...................................................................................................... 2-16

2-6.6 On-site Material Surveys/Audits at Fabrication Facilities.................................... 2-16

2-7 System Certification Survey Cards............................................................................. 2-17

2-8 Examples of Common System Certification Survey Cards.................................... 2-20

2-9 Operational Demonstration.......................................................................................... 2-22

2-10 Issuance of Certificate................................................................................................ 2-23

2-11 Tenure of Certification................................................................................................ 2-23

2-11.1 Termination or Suspension of System Certification........................................... 2-23

2-11.1.1 Termination of Certification................................................................................. 2-23

2-11.1.2 Suspension of Certification................................................................................. 2-23

2-11.1.3 Conditions for Termination or Suspension....................................................... 2-24

2-11.2 Sustaining System Certification............................................................................. 2-24

2-11.2.1 Design Changes and Alterations ....................................................................... 2-24

2-11.2.2 Repairs and Maintenance................................................................................... 2-25

i
SS521-AA-MAN-010
2-11.2.3 Periodic Inspection and Operations .................................................................. 2-25

2-11.2.4 Operating Limits.................................................................................................... 2-26

2-11.2.5 Unusual Situations ............................................................................................... 2-26

2-11.3 Continuation of System Certification.................................................................... 2-26

2-11.4 Recertification........................................................................................................... 2-26

2-11.5 Extension of Certification........................................................................................ 2-26

2-12 Transfer of System Custody...................................................................................... 2-27

2-12.1 Temporary Transfer of Custody............................................................................ 2-27

2-12.2 Permanent Transfer of Custody............................................................................ 2-28

2-13 Responsibility for Certification Costs ....................................................................... 2-29

2-14 Disposition of Diving Equipment............................................................................... 2-29

CHAPTER 3 – INITIAL CERTIFICATION

3-1 Introduction....................................................................................................................... 3-1

3-2 Design Review Information............................................................................................ 3-1

3-2.1 System Scope of Certification (SOC)....................................................................... 3-2

3-2.2 Milestone Event Schedule (MES).............................................................................. 3-3

3-2.3 Pre-Survey Outline Book (PSOB)............................................................................. 3-3

3-2.4 Summary Description of the Diving System............................................................ 3-3

3-2.5 Subsystem Descriptions ............................................................................................. 3-3

3-2.6 Design Parameters...................................................................................................... 3-3

3-2.7 Design Analysis............................................................................................................ 3-4

3-2.7.1 Design Calculations.................................................................................................. 3-5

3-2.7.2 Stress Analysis.......................................................................................................... 3-5

3-2.7.3 Design Verification.................................................................................................... 3-7

3-2.8 System Drawings......................................................................................................... 3-7

3-2.9 Operability and Maintainability Criteria and Procedures........................................ 3-8

3-2.9.1 Operability Analysis.................................................................................................. 3-8

3-2.9.2 Maintainability Analysis............................................................................................ 3-8

3.2.9.3 Operating and Emergency Procedures................................................................. 3-8

3-2.9.4 Maintenance Procedures ........................................................................................ 3-9

3-2.10 Justification of Materials ........................................................................................... 3-9

3-2.11 Toxic and Flammable Materials Data................................................................... 3-11

3-2.12 Hyperbaric Chamber Vacuum Data...................................................................... 3-11

3-2.13 Hazard Analysis....................................................................................................... 3-11

3-3 Fabrication and Assembly............................................................................................ 3-12

3-3.1 Controlled Work Procedures.................................................................................... 3-13

3-3.2 Process Instructions.................................................................................................. 3-13

3-3.3 Welding Procedures.................................................................................................. 3-13

3-3.4 Brazing Procedures................................................................................................... 3-14

3-3.5 Tube Flaring and Flanging Procedures.................................................................. 3-15

3-3.6 Assembly Procedures ............................................................................................... 3-15

3-3.7 Cleaning Procedures................................................................................................. 3-15

3-3.8 Quality Assurance Procedures/Inspections for Contractual Work..................... 3-16

3-3.9 Personnel Qualifications........................................................................................... 3-16

ii