manual ryz50-manser ang

92 Pages·2007·3.43 MB·English

SERVICE MANUAL
REF. OF PUBLICATION:
0634111000004
USE THIS SERVICE MANUAL WITH THE RELATED MANUALS INDICATED IN
THE FOREWORD TO THIS MANUAL
1A EDITION
2007-10
w w w . m o t o r h i s p a n i a . e s
RYZ
IMPORTANT
Read this manual and follow the instructions carefully. Especia-
lly important information is indicated with the words WARNING,
CAUTION and N.B., which have quite precise meanings.
Pay special attention to the instructions that follow these titles.
WARNING:
Contains a potential danger that may cause injury or even
death.
CAUTION:
Contains a potential danger that may damage the machine.
N.B.:
Contains special information to aid maintenance or clarify
some point in the instructions.
WARNING:
This service manual has been prepared for authorised G.H.E.
ENGINEHISPA – NIA, S.L. dealers, and should only be used
by qualifi ed Technical Service department mechanics. Mecha-
nics without experience or without the proper tools and equi-
pment cannot carry out the service work described in this ma-
nual properly.
A bad repair may cause injury to the mechanic, and the machi-
ne may not be in a condition to ensure the safety of rider and
passengers.
RYZ
FOREWORD
This manual describes the procedures for the diagnosis, maintenance, adjustments, basic service work, changing of
parts and the dismantling and assembling of the main parts.
Model applicable: RYZ 50 CROSS (C) and RYZ 50 SUPERMOTARD (SM) with the following VIN numbers and later ones:
VTVDV0C00XXXXXXXX ~
VTVDV0CE2XXXXXXXX ~
VTVDV1CE2XXXXXXXX ~
This text is classifi ed into sections, each of which has a section number, as can be seen in the Contents on the following page, and
on the fi rst page of every individual section there is a contents list for that section.
Keep this manual to hand so that it can be consulted quickly when carrying out service work.
The specifi ed points must be carefully observed to ensure that the machine functions perfectly in accordance with the specifi cation.
When changing parts or carrying out service work that involves dismantling, it is recommended to use genuine G.H.E. ENGINEHIS-
PANIA, S.L. spare parts, tools and service materials, as specifi ed in the corresponding descriptions.
All the information, fi gures and specifi cations in this manual are based on the latest approved product information available at the
time of publication.
The main model used for the description throughout this manual is the model with basic specifi cations. Therefore the fi gures may
appear slightly different from the model in the workshop. G.H.E.
ENGINEHISPANIA, S.L. reserves the right to make changes without prior warning.
RELATED MANUALS
TITLE OF THE MANUAL MANUAL NO. APPLICABILITY
RYZ50 SPARE PARTS CATALOGUE 0634111000001 Manual with all the spare parts for the RYZ50 model.
G.H.E. ENGINEHISPANIA, S.L.
DEPARTAMENTO DE SERVICIO
© COPYRIGHT G.H.E. ENGINEHISPANIA, S.L. 2006
RYZ
NOTES:
RYZ
CONTENTS OF SECTION SECTION
GENERAL INFORMATION 1
SPECIFICATIONS 2
MAINTENANCE 3
CHASSIS 4
ENGINE 5
ELECTRICAL SYSTEM 6
TROUBLESHOOTING 7
RYZ
NOTES:
RYZ
GENERAL INFORMATION 1-1
SECTION 1
GENERAL INFORMATION
CONTENTS
USING THIS MANUAL ................................................................................................................................................................... 1-2
IDENTIFICATION ........................................................................................................................................................................... 1-3
Machine identifi cation .......................................................................................................................................................... 1-3
Engine identifi cation ............................................................................................................................................................ 1-3
RYZ
1-1 GENERAL INFORMATION
USING THIS MANUAL
1) At the beginning of this manual there is a GENERAL CON-
TENTS LIST, enabling the SECTION containing the informa-
tion needed for the service to be found quickly. In addition,
each section has its own contents list on its fi rst page with a
description of its main points.
2) In each section of this manual the page numbers start from the
beginning. The numbers appear at the top of the page together
with the name of the section.
3) This manual includes units of measurement in the international
system (SI).
4) The use of the SPECIAL TOOLS and of the TIGHTNESS TOR-
QUE SPECIFICATIONS are indicated in bold type, as in the
following example:
2) Immobilise the clutch dog with the special tool.
Special tool (C)
3) Tighten the nut.
Tightness torque:
7.5 daN•m (75 N•m)
4) Fold back the clutch nut tab washer.
5) Fit the clutch control lever with its spring and its washer.
RYZ
GENERAL INFORMATION 1-1
IDENTIFICATION
1
IDENTIFICATION OF THE MACHINE
1) The machine is marked with a plate (1), situated on the right-
hand side of the chassis. This plate has the VIN (VEHICLE
IDENTIFICATION NUMBER) engraved on it.

2) The VIN (VEHICLE IDENTIFICATION NUMBER) is engraved
on the right-hand chassis beam (2).
ENGINE IDENTIFICATION
The Engine Identifi cation Number (1) is marked on the engine, on
the left-hand side of the machine.
RYZ
NOTES: