Joncryl® FLX 5040 Self-crosslinking acrylic emulsion for lamination inks

14 Pages·2011·0.91 MB·English

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European Coatings Show bbyy WWaatteerr !!
JJoonnccrryyll®® FFLLXX water-based binders
for flexible packaging inks
29th of March 2011
BASF Nederland B.V. - Jan van Delft
BASF Nederland B.V. - Hall 7A - 411
Joncryl® FLX Line
Market Drivers
Compliance / Safety Performance / Effect
Food contact
Resistance properties
Safety and health protection
Adhesion on flexible films
Explosion safety
Carbon Footprint
Lamination bond strength
Sustainable raw materials
Color strength
Solvent emission control
Print quality
Resolubility
Lower energy consumption
Opacity
Material saving
Reduced coating weigths
Capital investment saving
Printing speed
Cost / Efficiency
29-03-2011–2
BASF Nederland B.V. - Hall 7A - 411
Eco-Efficiency Analysis
Solvent-based vs Water-based printing
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.
m
r
o
n
User Benefit: (

t
c
a
p
Printing 1000m2 of
m
LDPE Film i Water-based
l 1.0
a
t Solvent-based
n
40% image coverage, e
m
4-station press, n
o
Europe. r
i
v
n
e
2.0
2.0 1.0 0.0
costs (norm.)
Conclusion: Water-based is the Eco-efficient way of printing
29-03-2011–3
BASF Nederland B.V. - Hall 7A - 411
Eco-Efficiency Analysis
Solvent-based vs Water-based printing
)0.0
.
m
r
o
n
(

User Benefit: t
c
a
p
m
Printing 1000m2 of
i Water-based
l 1.0
LDPE Film a
t Solvent-based
n
e
m
40% image coverage,
n
4-station press, o
r
i
Europe. v
n
e
2.0
2.0 1.0 0.0
costs (norm.)
Conclusion: Water-based is the Eco-efficient way of printing
29-03-2011–4
BASF Nederland B.V. - Hall 7A - 411
Flexible Packaging Application Areas
Surface print and lamination inks
Surface print PE
Heavy-duty
Surface print PE
Surface Print OPP
Low- /medium-duty
Surface print
Flexible Packaging
Application Areas
Lamination
Reverse Print OPP Reverse Print Nylon, PET
Low-duty lamination Heavy-duty lamination
Reverse Print OPP, PET
Medium-duty lamination
29-03-2011–5
BASF Nederland B.V. - Hall 7A - 411
Joncryl® FLX 5000 & Joncryl® FLX 5002
Self-crosslinking acrylic emulsion for surface print
Suitable for surface print PE, OPP and bio-films
(cid:122)
Excellent resolubility
(cid:122)
Very good print behavior (flexo)
(cid:122)
Good end resistance of printed material
(cid:122)
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(cid:122)(cid:122)
29-03-2011–6
BASF Nederland B.V. - Hall 7A - 411
Joncryl® FLX 5020
Self-crosslinking acrylic emulsion for surface print
Suitable for surface print PE for medium- & heavy-duty applications
(cid:122)
Good printability and resolubility
(cid:122)
Very good resistance properties
(cid:122)
Scratch resistance
(cid:122)
Wrinkle resistance (dry and wet)
(cid:122)
Heat seal resistance
(cid:122)
Blocking resistance
(cid:122)
Wet rub resistance (satra)
(cid:122)
Alkali resistance
(cid:122)
Deep freeze packaging, out door packaging
(cid:122)
29-03-2011–7
BASF Nederland B.V. - Hall 7A - 411
Lamination Ink Market
Current Situation
Lamination market is currently covered for 99% by solvent-based ink
(cid:122)
E
Typical solvent-based lamination inks
V
NC / Thermoplastic PU ink General purpose ink, for low-, medium-duty lamination
O
PVB / Adhesion promotor ink Medium-duty lamination ink, flexo & gravure
L
PVC ink Heavy-duty lamination ink, gravure only
U
T NC / Elastomeric PU ink More universal ink, for medium-duty lamination
I Elastomeric PU ink Universal lamination ink, flexo & gravure
O
N First generation water-based lamination inks
Waterbased PUD ink General purpose ink, for low-, medium-duty lamination
+ Good lamination bond strength (OPP, PET)
- Poor compatibility with various pigment concentrates
- Moderate resolubility / printability (substrate wetting)
- High price
29-03-2011–8
BASF Nederland B.V. - Hall 7A - 411
Lamination Ink Market
Current Situation
Lamination market is currently covered for 99% by solvent-based ink
(cid:122)
E
Typical solvent-based lamination inks
V
NC / Thermoplastic PU ink General purpose ink, for low-, medium-duty lamination
O
PVB / Adhesion promotor ink Medium-duty lamination ink, flexo & gravure
L
PVC ink Heavy-duty lamination ink, gravure only
U
T NC / Elastomeric PU ink More universal ink, for medium-duty lamination
I Elastomeric PU ink Universal lamination ink, flexo & gravure
O
N First generation water-based lamination inks
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- High price
29-03-2011–9
BASF Nederland B.V. - Hall 7A - 411
Joncryl® FLX 5040
Self-crosslinking acrylic emulsion for lamination inks
Excellent resolubility
(cid:122)
Lamination Bond strength
FF
Reverse print PET and OPP lamination
(cid:122)
OO
RR
Good lamination bond strength
(cid:122) CC
EE
Good blocking resistance
(cid:122)
Polyester
High heat seal bond
(cid:122)
Color
Pigment concentrates versatility
(cid:122)
White
resin free and resin based concentrates
(cid:122)
Adhesive
LDPE
F
O
R
C
E
29-03-2011–10