Diesel Technology: Fundamentals, Service, Repair

640 Pages·2014·66.603 MB·English

by  Andrew Norman & John Corinchock

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ISBN9 78-1-61960-832-0
3 4 5 61 67- 2801 991 81 -71 6
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LibraroyfC ongresCsa taloging-in-PubDlaitcaa tion
NormaAnn,d rew.
Diesteelc hnolfougnyd:a menstearlvsi,rc eep,aI i r
byA ndreNwo rman-8.t ehd ition.
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Earleideirt iboyAn n dreNwo rman, John C"oDrrienwc"h ock,
Robert Scharff.
Incluidnedse x.
ISBN9 78-1-61960-832-0
1.D iesmeolt orI..C orinchJoochkAn,. I IT.i tle.
TJ795.2N06176
621.43'6-dc23
2014043610
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Chpater1
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Johnrl ukCeo rporation NavistIanrt ernatCioornpal. VolvPoe ntoaf America
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FreightCloirnpeorr ation NorwegiCarnu isLien es, Inc. WixC orporation
GarreCtotr p. OnanC orp. YounRga diatCoorm pany.
GateRsu bbeCro mpany Optima BattIenrci.e s,
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Engin.e.s. ............... 15
Chapt1e9r Multiple Pllnulnigneer
Chapt2e r ShopS afe.t y. . . . . . . . . . . . . .I n.j 2e c7t Piuomnp s. .......3.8.7
Chapt3e r ToolPsr,e cisTiooonl asn,d Chapt2e0r DistribIuntjoerc tPiuomnp. s. .4 09
Fasten.e.r.s. ..........3.7. .
Chapt2e1r UniItn jecFtuoerIl n jection
Chapt4e r PrinciopflE ensg ine Syste.m.s. ...........4.2.5.
Operati.o..n. .........6.1. .
Chapt2e2r BasiocfsE lectri..c.i.t.y. .4.3.5
Chapt5e r EnginBel oc.k.s. ...........8.7
Chapt2e3r ElectroEnnigicn Ceo ntroalnsd
Chapt6e r Cranksha.f..t.s. ......... .019 FueIln ject.i.o.n. ......4.6.3
Chapt7e r PistoRnisn,g asn,d Chapt2e4r DiesEenlg inCeh arging
ConnectRiondg.s . ......1.3 .1 Sydem.s. ............4.9.5.
Chapt8e r CylindHeera dasn dR elated Chapt2e5r Diesel Startin.g. .S.y.5.s1 t3e ms
Componen.t.s. .......1.5.3.
Chapt2e6r EnginRee assemabnldy
Chapt9e r Camshaafntd V alvTer ain Install.a.t.i.o.n. .....5.3.1.
Componen.t.s. .......1.7 .9.
Chapt2e7r PreventMiavien tenaanncde
Chapt1e0r LubricaStyisotne .m.s. ....2.0.1 Troublesh.o.o.t.i.n.g. ..5.4.5
Chapt1e1r CooliSnygs te.m.s. .......2.3.1 Chapt2e8r CareeOrp portuniatnidAe SsE
Certific.a.t.i.o.n. .....5.6.5
Chapt1e2r AirI ntaSkyes te.m.s. ......2.6 3
Chapt2e9r WorkplaEcmep loyability
Chapt1e3r ExhauSsyts te.m.s.. ......2.8.1 Skil.l.s. ............5.7.7. .
Chapt1e4r. Diesel .F.u.e.l.s. ......3.0.7.
AppendAi xT roubleshoEontgiinnagen d
Fuel System P.r.o.b..l5.e8 m7s
Chapt1e5r BasiFcu eSly ste.m.s. .....3.2.1
AppendBi xC onversTiaobnl .e.s. .....5.9.4
Chapt1e6r FueFli ltaenrds
Conditio.n.e. .r.s. . . . . . . .3 37 Gloss.a.r.y. ..................6.0.6. ...
Chapt1e7r Injection System
Inde.x. ......................6.3.2. ...
Fundament.a..l.s. .....3.4.9
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Chapterl Specialized DieasnedEl q uTiopomlesn t5 3
InjecStyisotnTeo om ls
IntroducttoDi ioen sEenlg in.e s. . .1 5.
ElectrTiecsaEtlq uipment5 5
Diesveelr suGsa soliEnneg ines1 6 MulmteiteIrT ses tL gihts
DiesEenlg iSnter oCkyec IlS eu pplAyiiarnn gdF ueIl
ComputeSry steDmi agnosTtoiocl s 56
CompresRsaitoinDo usr aIi btiyDl isIee Dlr awbacks
Fasteners56
DieseEnlg inHei story1 9 Bolatn dS creTwer minloogIyU .S. MaentdrN iuct s
EarTlhye oraineds SuccITe hsesS eiesnl Ott to
ThreaRde pairs 58
EngiInT hee D evelopomfet nhtDe i esEenlg iIn e
ApplyiTnogr quteo a Fastener5 8
ContuiendD evelopomfet nhtDe iesEenlg iIn e
ModerDnis eeAlp plicaICt oinotnuisen dA dvances
in DiEensgeilEn fef iciency Chapte4r
PrinciploefEs n giOnpee rati.o..n. .6 1
Chapte2r
MajoErn ginCeo mponents6 2
ShopS afet. y . . . . . . . . . C.yl nid.e Brl. o ac.nk d C y.l iden.Lr n ie.r IsP . it so.nI s . 2 7
Crasnhkta fCIo nneicnRtgo dsO iIPl a n I
SafeNtoyt ices2 8
FlywhIeV eilb raDtaimopne IrC sa msfhtIaV alve
PersonSaalf ety 28
TraiCno mponeInC tyisldn eHre aIdV alvIe s
PersoPnraolt ecEtqiuviep ment
Itnakaen dE xhaMuasnti foIlS dusp earrcgheIr s
ShopS afeRtuyl es 29 TurobchgaerrIsC hagreA iCro olers
ShoCpl aennleisIsV e hicSlaef eRtuyl IeD si esel
DiesEenlg inCel assificat6i3o ns
FueSla fePtrye cauItC iloenasn Eiqunpigm ent EngiCnyec lDee siIgF no u-SrtrCoykcel Een giIn es
FirPer eventio3n1 Two-StrCoykcelE en gines
GenerFaielS r afeRtuyl IeU ss ianF gie E rxtinguisher
CylindNeurm bera ndC onfigurati7o6n
Right-to-LKanwosw 33 lnilnEen giInVe-ystp eE ngiInW e-st ypaen d
HazardMoautsre iaIHl asdn lgi HnazardWoausst e DelEtnag iCnoen figurIaR taidoiEnanslg iIn es
Doulbe-taicnPgit son
Chapte3r CombustiCohna mbeDre signs 78
DiercItn jecCthiaomnb IeI rn deciItrn jection
ToolsP,r eicsiToonol s,a ndF asten.e r.s . 3 7
Chamber
HandTo ols 38 DiesFeul eIln jectSiyosnt ems 80
WrenchISe osc ketsS oacnkHdea tn dlITe osr que
IjnectSiyosnt Feumn ctIiT oynpseo sfF ueIln jection
Wrenc/Ah llWerne nchIToe rsx D rivaenrds
Systems
SockIeS tcsr ewdrIiP vleeirrassn dC uetrts I
EnginPee rformaTnecrem asn dF ormulas8 2
HammeIr sS aawns dK niesv FIli eIsC hisaenlds
Boraen dS troIkD ei spelmaecnItC ompression
Punch/Ve isse and CI-O CtlhaeHmrap nsTdo o ls
RatIiP or essIuV orleu emtrEiffci ciIeS npceyc ific
PowerTo ols 45 GravIiM teya nE ffectPirvees sure
StatioPnoawreToyro ls
HorsepowaenrdT orque 84
EnginMee asuring To4o8l s HorsepoIwT eorr que
MicromeItR eerasd ianM gi cormetIeD re pth
Gaueg/V erineCra ilpeIrT sel escionpagn dS mall
Chapte5r
HolGea ugIeF se elGearu gIeD si aIlni dcaIt or
CylinBdoerDre i aGla ugeD iIg iTtacahlo meIt er EnginBel oc.k.s . . . . . . . . .87. . . . . . . .
InrfarTehde rmmeoteICr y lidenCro mpsrseion
CylindBelro cks 88
Gaueg MIa nometer
8 Copyright GoodheaCrto-.IW,ni cl.l cox
AccessiDnige sEenlg inCeo mponents8 8 Chapte8r
AcceisnsCgo mponeinnat S st atioEnnagriIyn e
CylindHeeard s and
AcceisnsCgo mponeinnt Msao biElneg iIn e
EngiBnleo Cclke anIiC nygld ienrB lock ReltaedC ompone.n.t.s. .....1.5.3
IsnpectIiC oynnl dieBro reasn dL nierIsI nspection
CylindHeera d 154
ofC yldienBr ores LaninedrI sT y peso fC ylnider
CylidnerH eaSdt uadnsd G askeIDt iss asselnmigb
LnierIsI nasltlCiynlngid eLri neICr ysl inLdienre r
aC yldienHre aIdC ylnideHre adR emovIa l
SafeFteya rteus
CynldieHre adI nspecatnidSo enr vIiC chee cking
foCry nldieHre aDda mage
Chapte6r
Valves 161
Cranksh.a. ft s. . . . . . . .1 0.9 . . .Va .lv C.eo n .st .ru Ic.V ta ilovGneu iedsI V alvGeu ide
ReocnditiIoV nailnvSgee aItV alvSete Sme aIl s
DiesCerla nkshaft1s1 0 ValvSep riInV gasl vReo tatIoV rasl ve KeIe pers
CrasnhktaT fermnioloIgC yr anksLhuabfrti cIa tion
InjecNtoizoznHl oel dIenersr ts
CrasnhktaC flassificICa rtaiknosnhtsaS fervIi ce
CracDke teicotInC ranakfsth LIoI andssp ecting
JournIRa elocsn ditiCornakinsnhgtaJ fournals Chapte9r
BeariInngs pection 117 Camshafatn dV alve Train
BearMianetgr iIaT ylp eso fD iesEenlg ine
Componen..t s. . . . . . . 7.9 . . . . . . . 1
BeariInB gesa rCirnugsa hn dS preIaB de aring
DitsreIsC sh eckBienagr Cilnega raICn rcaen kshafVta lvTer aiOnp eratiMnegc hanisms1 80
OiSle aIlC sr anksGheaafrItFs yl wheIeSl t arter CamsahftICs a mL obeICs a msfhtGa eaIrV alve
GeaIrn specIVt iiborna Dtaimopne rs OperatICi aomns hLaofcta tIiC oanm sfhtDa rive
SysteIEm ns gine ITVi amriinaVgba llevT ei miIn g
CamF olwleorA sesmblIiRe osc ker IAR romcsk er
Chapte7r
HousiCnogv er
Pistosn,R ignsa,n d InspectainndSg e rvictihneVg a lvTer ain 188
ConnectRiondg.s . .......... .1.31 CamshSaefrtv IiC caem F olwleorS ervIiR coec ker
ArmS ervIiP cues Rho dS ervice
DiesPeli stons1 32
PitsonD esigITn yspe so fP istIoC nasm G round Assembltihnge VaTlrvaeiC no mponents 192
CamshIanftsta llaIAt siesomnb lgit nhCea mshaft
PitsonIsP itsonC leiannIgI nspecPtiisntgIo ns
GearIIs n statlhlCeiy nldgie nHre aIdA djusting
ChcekiPnigs tWoena rIC hcekinPigs ton
ValvCela eranIcI ena slitlntgh Reo ckHeoru sing
Clearance
Cover
PistRoinn gs 137
CompresRsiinoIgnO s i Clo ntrRoiglnsI C hecking
RinGgr oovfeosWr e aIrP istRoinnI gnt sallatioCnh apter 10
PistPoinn (sW risPti ns) 141 LubricaStyisotne m.s .. . . . .2 .0 1. . . . .
InspecPtiisntPgoi nn s
LubricaStyisntge ms 202
ConnectiRnogd s 142 LubricatSiyosnt eCmo mponents2 02
ConnecRtoidnI gn escptiIoC no nnectthiPens igt on Typeso fL ubricSaytsitoeInOm siP la nasn d
tot hReo dI A sesmblitnhMega iBne ariIn gs SumpIsD ipstiIOc ikl PuIOm ipCslo olIe r
CheckCirnagn kshaft CCloenanreiacnnttgche es I ManitenaonfOc eiC lo olIeOr isPl r essRuerlei ef
PitsoAns semtbolt yh Cer asnhkta f ValIvOe i Flli teIOr si Flli tMearni tenance
CopyriGgohotd heart-WiClo.l .Ic nocx. 9
OilP ressuIrned icatSiyosnt ems 223 Scavengin2g6 5
OiPlr essWuarrein ng LIiM egchhta niIcnadli catingS cavenPgriinpnglc eis
SystIeE ml ectIrnidcaiatcliS nygs tIe m
Superchargi2n6g5
ElcetromagCnoeitIlin cd icSaytsitnIegH m e ating Fou-CrycSluep cehrargITi wnog- CycSluep ergcihnagr
CoiIln dicSaytsitnIegPm r essSuwriet Icnhd icating
AirC leaners 267
SystIeE ml eocntirIcn dicSaytsitnIegV m en tilation
Precleaners
Systems
IntaAkier C leaners2 70
EnginOei ls 225
OiBla tAhi Crl eanIeD rrsyA iFrli teIrF sli ter
APSIe rvCiactee goIrV iiessc oIsS iytnyt hOeitIli c
HousiISn egvr iciDnrgyF liteIrA sd ditional
OiAld dietsIi O viAln alysis
ServTiicpes
ChangiAnigr F iltEelre ments2 75
Chapte1r1
IntaAkier S ilencer2s7 5
CooliSnygs tem..s. .......... 231 Pipaensd H oses
. . .
Blowers 276
CooliSnygs tems 232
TypeosfC ooliSnygst eICm oso laInR tasd iator RootBslw oerIC entriBfluwogearls
SysteISm usr gTaen kI R adtioarIHs o ses IntaAkier P assages2 77
ItnakIen stallation
Cleanianngd R eplaciCnogo liSnygs tem
Components2 40
HosRee placeImC elneta nai Rnagd iaIt or Chapte1r3
InpsectainndTge sitgn theo lgCi onSystCeomo/l ant
ExhauSsyts tem. s.. . . . . . 2.8 .1 . . . . . .
FliteITr hse rmosICt oaotsl iSynsgt Seemr vice
ExhauSsyts tem 282
WateMra nifolds2 47
BacPkr essure
WatePru mps 247
V-BeDlrti ves 249 Exhaust SyCsotmpeomn ents2 83
Exhausti fMoIalEn dxsh auGasstR ecciurlat/i on
Fans 250
DiesPealr titceFu liltIaeS re lecCtaitvael ytic
SuctFiaonns /BlFoawnesr
ReductIiDo ine ls/eaWteErm ulsIiCo antsa lytic
FanC lutch 250
ConvteerIrS ileern/cMufIfK leesrosn ator
Coolant Heat2e5r1s
ExhauPsitp ing 290
ImmersiBolno cHeka etrC/irculTaatniHken agt er/
VetricMaulf fler
Fuele-dFH eiarter
ExhauSsyts teSme rvice2 94
IndustErnigailn Ceo oliSnygs tems 252
RadiaItH eoarEt x chanICg oeor lTionwger / NoisLeev eIlR sed uciEnxgh auNsoti se
ExpansainodSn ug reT anks Turbocharger29s5
Typeso fT urbocghearIrTs u rbohcagrer
MarinEen ginCeo oliSnygs tem 256
Raw-WaCtoeorl giS nystIeM ma etriaUlssed i n ComponeInC tosn stGaenotm etTruryb ocharger
MariHneea Etx chearnIsgS awlatteArp plincsa/t io OperiaotInV ariaGbeloem etTruryb ocharger
OperiaotInT urbochaArdgvearn tIag es
HeaEtx chanCgoeorl iSynsgt ems
TurobchgaerLru bricIaT tuirobno chCaorngotelrr/s
ScavenPguimnpag n d Ttuhreb ogcehIraT rwo-or
Chapte1r2 Four-STtuargcbeho argIiT unrgb ocharger
AirIn taSkyes te.m.s ..... .. 263 IsnpectainodTn r obuleshoIoTt uribnogc harger
. . . . .
RemovalI snaatnltdl iaon
AirI ntakes2 64
ChargAei rC oolers3 01
FactAofrefsc tiAnigIr n taEkfef iciency
TypeosfC hagreA iCro ole(rCsA CIC) A CS ervice
10 Copyright GoodheaCrto-.IW,ni cl.l cox