Arc 410c Arc 650c Arc 810c

38 Pages·2010·1.36 MB·English

Arc 410c
Arc 650c
Arc 810c
Origo
Instruction manual Instrucciones de uso
Manuel d’instructions
0349301163 100401 Validforserialno.734,749,751
ENGLISH .............................................. 3
FRANÇAIS ............................................. 12
ESPAÑOL .............................................. 21
Rightsreservedtoalterspecificationswithoutnotice.
Sousréservedemodificationssansavispréalable.
Reservadoelderechodecambiarlasespecificacionessinprevioaviso.
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ENGLISH
1 DIRECTIVE ........................................................ 4
2 SAFETY ........................................................... 4
3 INTRODUCTION ................................................... 6
4 TECHNICAL DATA ................................................. 6
5 INSTALLATION .................................................... 7
5.1 Connectingtomains ....................................................... 7
6 OPERATION ....................................................... 8
6.1 MMAwelding ............................................................. 8
6.2 TIGwelding............................................................... 8
6.3 ArcAirGouging ........................................................... 8
6.4 A11paneloperation........................................................ 9
6.5 A12paneloperation ....................................................... 9
6.6 Wiredremotecontroloperation .............................................. 9
6.7 Controlsandconnections ................................................... 9
6.8 Overheatingprotection ..................................................... 10
7 MAINTENANCE .................................................... 11
8 ORDERING OF SPARE PARTS ...................................... 11
DIAGRAM ............................................................ 30
ACCESSORIES ....................................................... 37
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1 DIRECTIVE
DECLARATIONOFCONFORMITY
ESABAB,WeldingEquipment,SE--69581Laxå,Sweden,givesitsunreservedguaranteethatweld-
ingpowersourceOrigoTMArc410c,Arc650c,Arc810cfromserialnumber734,749,751arecon-
structedandtestedincompliancewiththestandardEN60974--1andEN60974--10inaccordance
withtherequirementsofdirective(2006/95/EC)and(2004/108/EEC).
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Laxå2007--10--01
KentEimbrodt
GlobalDirector
EquipmentandAutomation
2 SAFETY
UsersofESABweldingequipmenthavetheultimateresponsibilityforensuringthatanyonewho
worksonorneartheequipmentobservesalltherelevantsafetyprecautions.Safetyprecautions
mustmeettherequirementsthatapplytothistypeofweldingequipment.Thefollowingrecommen-
dationsshouldbeobservedinadditiontothestandardregulationsthatapplytotheworkplace.
Allworkmustbecarriedoutbytrainedpersonnelwell--acquaintedwiththeoperationofthewelding
equipment.Incorrectoperationoftheequipmentmayleadtohazardoussituationswhichcanresult
ininjurytotheoperatoranddamagetotheequipment.
1. Anyonewhousestheweldingequipmentmustbefamiliarwith:
(cid:1) itsoperation
(cid:1) locationofemergencystops
(cid:1) itsfunction
(cid:1) relevantsafetyprecautions
(cid:1) welding
2. Theoperatormustensurethat:
(cid:1) nounauthorisedpersonisstationedwithintheworkingareaoftheequipmentwhenitis
startedup.
(cid:1) no--oneisunprotectedwhenthearcisstruck
3. Theworkplacemust:
(cid:1) besuitableforthepurpose
(cid:1) befreefromdraughts
4. Personalsafetyequipment
(cid:1) Alwayswearrecommendedpersonalsafetyequipment,suchassafetyglasses,flame--proof
clothing,safetygloves.
(cid:1) Donotwearloose--fittingitems,suchasscarves,bracelets,rings,etc.,whichcouldbecome
trappedorcauseburns.
5. Generalprecautions
(cid:1) Makesurethereturncableisconnectedsecurely.
(cid:1) Workonhighvoltageequipmentmayonlybecarriedoutbyaqualifiedelectrician.
(cid:1) Appropriatefireextinquishingequipmentmustbeclearlymarkedandcloseathand.
(cid:1) Lubricationandmaintenancemustnotbecarriedoutontheequipmentduringoperation.
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WARNING!
Readandunderstandtheinstructionmanual
beforeinstallingoroperating.
WARNING
ARCWELDINGANDCUTTINGCANBEINJURIOUSTOYOURSELFANDOTHERS.TAKEPRECAU-
TIONSWHENWELDING.ASKFORYOUREMPLOYER’SSAFETYPRACTICESWHICHSHOULDBE
BASEDONMANUFACTURERS’HAZARDDATA.
ELECTRICSHOCK-- Cankill
(cid:1) Installandearththeweldingunitinaccordancewithapplicablestandards.
(cid:1) Donottouchliveelectricalpartsorelectrodeswithbareskin,wetglovesor wetclothing.
(cid:1) Insulateyourselffromearthandtheworkpiece.
(cid:1) Ensureyourworkingstanceissafe.
FUMESANDGASES-- Canbedangeroustohealth
(cid:1) Keepyourheadoutofthefumes.
(cid:1) Useventilation,extractionatthearc,orboth,totakefumesandgasesawayfromyourbreathingzone
andthegeneral area.
ARCRAYS-- Caninjureeyesandburnskin.
(cid:1) Protectyoureyesandbody.Usethecorrectweldingscreenandfilterlens andwearprotective
clothing.
(cid:1) Protectbystanderswithsuitablescreensorcurtains.
FIREHAZARD
(cid:1) Sparks(spatter)cancausefire.Makesurethereforethatthereareno inflammablematerialsnearby.
NOISE-- Excessivenoisecandamagehearing
(cid:1) Protectyourears.Useearmuffsorotherhearingprotection.
(cid:1) Warnbystandersoftherisk.
MALFUNCTION-- Callforexpertassistanceintheeventofmalfunction.
READANDUNDERSTANDTHEINSTRUCTION MANUALBEFOREINSTALLINGOROPERATING.
PROTECTYOURSELFANDOTHERS!
ESAB can provide you with all necessary welding protection and accessories.
WARNING!
Donotusethepowersourceforthawingfrozenpipes.
Thisproductissolelyintendedforarcwelding.
Donotdisposeofelectricalequipmenttogetherwithnormalwaste!
InobservanceofEuropeanDirective2002/96/EConWasteElectricalandElectronic
Equipmentanditsimplementationinaccordancewithnationallaw,electricalequipment
thathasreachedtheendofitslifemustbecollectedseparatelyandreturnedtoan
environmentallycompatiblerecyclingfacility.Astheowneroftheequipment,youshould
getinformationonapprovedcollectionsystemsfromourlocalrepresentative.
ByapplyingthisEuropeanDirectiveyouwillimprovetheenvironmentandhumanhealth!
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3 INTRODUCTION
OrigoTM Arc 410c, Arc 650c, Arc 810c are chopper controlled welding rectifiers
designed for welding with coated electrodes, TIG welding and arc air gouging.
The welding rectifiers can cooperate with following remote control devices:
(cid:1) wired
MMA1, MMA2, AT1, AT1 CoarseFine
(cid:1) wireless
N02 (only with panel A12)
OrigoTM Arc equipped with panel A12 is version with display, that allows current
setting to be read from the front of the rectifier.
4 TECHNICAL DATA
OrigoTM Arc 410c OrigoTM Arc 650c OrigoTM Arc 810c
230/400--415/500V 230/400--415/500V 230/400--415/500V
3∼50Hz 3∼50Hz 3∼50Hz
Voltage
230/440--460/550V 230/440--460/550V 230/440--460/550V
3∼50Hz 3∼50Hz 3∼50Hz
Maximumload
35%dutycycle 400A/36V 650A/44V 800A/44V
60%dutycycle 310A/33V 490A/40V 630A/44V
100%dutycycle 240A/30V 400A/36V 500A/43V
Settingrange 20A/20V--400A/36V 20A/20V--650A/44V 20A/20V--800A/44V
Opencircuitvolt. 53--70V 53--70V 53--70V
Opencircuitoutput
at400V 390W 510W 520W
Powerfactor
(maxcurrent) 0,90 0,90 0,90
Efficiency
(maxcurrent) 74% 77% 76%
Operatingtemperature --10to+40˚C --10to+40˚C --10to+40˚C
Enclosureclass IP23 IP23 IP23
Applicationclass
Weight 157kg 223kg 245kg
Dimens.lxwxh 1310/800/780 1310/800/780 1310/800/780
Dutycycle
Thedutycyclereferstothetimeasapercentageofaten--minuteperiodthatyoucanweldatacer-
tainloadwithoutoverloading.
Enclosureclass
TheIPcodeindicatestheenclosureclass,i.e.thedegreeofprotectionagainstpenetrationbysolid
objectsorwater.EquipmentmarkedIP23isdesignedforindoorandoutdooruse.
Applicationclass
Thesymbol indicatesthatthepowersourceisdesignedforuseinareaswithincreased
electricalhazard.
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5 INSTALLATION
The installation must be executed by a professional.
WARNING!
Thisproductisintendedforindustrialuse.Inadomesticenvironmentthisproductmaycauseradio
interference.Itistheuser’sresponsibilitytotakeadequateprecautions.
Lifting instructions
Thepowersupplyshouldbeliftedbymeansofitsliftingeye. Thehandleisonlyintendedforpulling
italongtheground.
(cid:1) Check that the welding rectifier is configured for the available mains supply
before connecting it to the mains.
(cid:1) See Connecting to mains for cable rating and fuse rating.
(cid:1) Connect the mains cable to the rectifier according to the relevant regulations and
install a suitable fuse in the main fuse box.
(cid:1) Make sure the welding rectifier is not covered or positioned so that cooling is
obstructed.
5.1 Connecting to mains
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OrigoTMArc410c OrigoTMArc650c OrigoTMArc810c
Frequency 50Hz 50Hz 50Hz
Voltage 230/400--415/500V 230/400--415/500V 230/400--415/500V
Currentat
100%dutycycle 27/16/13A 57/33/26A 71/41/33A
60%dutycycle 38/22/18A 69/40/32A 99/57/46A
35%dutycycle 54/31/25A 109/63/50A 130/75/60A
Fuse,slow 63/25/20A 80/50/35A 100/63/50A
Cablearea(4xmm2) 10/4/4 25/10/6 35/10/10
OrigoTMArc410c OrigoTMArc650c OrigoTMArc810c
Frequency 60Hz 60Hz 60Hz
Voltage 230/440--460/550V 230/440--460/550V 230/440--460/550V
Currentat
100%dutycycle 27/14/12A 57/30/24A 71/37/30A
60%dutycycle 38/20/16A 69/36/29A 99/52/42A
35%dutycycle 54/28/23A 109/57/46A 130/68/55A
Fuse,slow 63/25/20A 80/50/35A 100/63/50A
Cablearea(4xmm2) 10/4/4 25/10/6 35/10/10
NB:ThemainscableareasandfusesizesasshownaboveareinaccordancewithSwedish
regulations.Theymaynotbeapplicableinothercountries: makesurethatthecableareaandfuse
sizescomplywiththerelevantnationalregulations.
6 OPERATION
(cid:1) Select suitable earth and return cables and connect them to the terminals
marked “+” (5) and “--” (6) on the front of the rectifier. Connect the return cable to
the work piece.
(cid:1) Set switch (1) to position ”I”. The lamp (3) will light, the fan and the contactor will
operate in several seconds.
6.1 MMA welding
Set switch (4) to . In MMA mode implicitly “anti stick” function is ON. It prevents
of sticking the electrode to workpiece during arc striking.
6.2 TIG welding
Set switch (4) to . In TIG mode output voltage of machine is ON after the welding
torch switch is pressed. After arc initiation current rises from minimum possible value
until it reaches the value set by operator.
6.3 Arc Air Gouging
Set switch (4) to . In Arc Air Gouging mode current should be set close to
maximum value in order to ensure proper gouging conditions.
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6.4 A11 panel operation
(cid:1) Select the welding method using the switch (4)
(cid:1) Set the welding current using the knob (3), it’s dial is scaled in Amps
(cid:1) Set the HOT START duration with knob (2)
(cid:1) Set the ARC FORCE value with knob (1)
6.5 A12 panel operation
(cid:1) Select the welding method using the switch (4)
(cid:1) Set the welding current using the knob (3), if switch (6) is set towards “A”, then
value of current is displayed on display (7)
(cid:1) Set the HOT START duration with knob (2)
(cid:1) Set the ARC FORCE value with knob (1)
A12 panel incorporates remote current control receiver that cooperates with N02
transmitter. In oder to set the current remotely, the following steps must be
undertaken:
(cid:1) set switch (5) to “|)))”
(cid:1) set demanded current with knob on N02 transmitter
(cid:1) put N02 on the work piece and make sure there is good electric contact
between work piece and N02 metal bottom
(cid:1) touch the metal disk on top of N02 with the electrode, hold it still untill N02
control lamp turns off (changes of current value during ttransmition should be
visible on A12 display)
6.6 Wired remote control operation
(cid:1) Connect wired remote control unit to socket (2) (wired remote control mode is
turned on automatically)
(cid:1) Set demanded current with knob on control unit (if A12 panel mounted, changes
of current value during transmition should be visible on A12 display)
6.7 Controls and connections
6.7.1 OrigoTM Arc
1. Mains supply switch
2. Wired remote control socket
3. White lamp, power supply ON
4. Yellow lamp, thermal cut--out
5. “+” output terminal
6. “--” output terminal
7. TIG torch control socket
8. Panel (A11 / A12)
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6.7.2 A11 panel
1. ARC FORCE knob
2. HOT START knob
3. Current setting knob
4. Method selector switch:
Arc Air Gouging, MMA, TIG
6.7.3 A12 panel
1. ARC FORCE knob
2. HOT START knob
3. Current setting knob
4. Method selector switch:
Arc Air Gouging, MMA, TIG
5. Local / wireless remote
control switch
6. A/V measurement switch
7. Display
6.8 Overheating protection
If the internal temperature becomes too high, the welding is interrupted and disabled.
This state is indicated by permanent lighting of the orange indicating lamp on the
front of the unit. It resets automatically when the temperature falls down.
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