WM 500 Liquid Adhesive Detection System

108 Pages·2002·0.94 MB·English

WM 500
Liquid Adhesive
Detection System
Manual P/N 315 815 B
-- English --
NORDSONWALCOMDUDENHOUTDTHENETHERLANDS
Ordernumber
P/N=OrdernumberforNordsonproducts
Notice
ThisisaNordsonCorporationpublicationwhichisprotectedbycopyright. Originalcopyrightdate1996.
Nopartofthisdocumentmaybephotocopied,reproduced,ortranslatedtoanotherlanguagewithouttheprior
writtenconsentofNordsonCorporation.Theinformationcontainedinthispublicationissubjecttochangewithout
notice.
Trademarks
AquaGuard,BlueBox,ControlCoat,Equi(cid:1)Bead,FloMelt,FoamMelt,FoamMix,Helix,HotShot,HotStitch,
Meltex,MicroSet,MultiScan,Nordson,theNordsonlogo,OmniScan,PorousCoat,Posi-Stop,RBX,Sure-Bond,
UniScan,UpTime,andVersa-SprayareregisteredtrademarksofNordsonCorporation.
BetterBookSM,CF,ControlledFiberization,Easy-Screen,Fibermelt,Flo-Tracker,PrintGuard,andPackageof
ValuesaretrademarksofNordsonCorporation.
COV_EN_315815B WM500 E1997NordsonCorporation
Issued11/97 Allrightsreserved
Table of Contents I
Table of Contents
Dear Customer YourSafetyisImportanttoNordson ............................. 0-1
WeWelcomeYourSuggestions ................................O-1
Nordson International Europe ......................................................O-3
DistributorsinEastern&SouthernEurope .......................O-3
OutsideEurope/Horsd’Europe/FueradeEuropa ................O-4
Africa/MiddleEast ...........................................O-4
Asia/Australia/LatinAmerica .................................O-4
Japan .......................................................O-4
NorthAmerica ...............................................O-4
Section 1 1. SafeOperation ........................................... 1-1
Safety
2. SafetySymbols ........................................... 1-2
3. QualifiedPersonnel ....................................... 1-3
4. IntendedUse ............................................. 1-3
5. InstallationandElectricalConnections ....................... 1-4
6. Operation ................................................ 1-4
Less--obviousDangers .................................. 1-5
ActionintheEventofSystemMalfunction .................. 1-5
7. Maintenance/Repair ...................................... 1-6
8. Cleaning ................................................. 1-7
9. LiquidAdhesives.......................................... 1-8
E1997NordsonCorporation WM500 P/N315815B
Allrightsreserved Issued11/97
II Table of Contents
Section 2 1. IntendedUse ............................................. 2-1
Description UnintendedUse-Example- ............................. 2-1
2. ResidualRisks ........................................... 2-1
3. Introduction .............................................. 2-2
CurrentPartsList ....................................... 2-2
4. Functioning .............................................. 2-3
EquipmentFeatures .................................... 2-3
MenuHierachy ......................................... 2-5
5. FrontSide ............................................... 2-6
6. RearSide ................................................ 2-6
Section 3 1. Transport ................................................ 3-1
Installation 2. Unpacking ............................................... 3-1
3. SettingUp ............................................... 3-2
4. Removing................................................ 3-2
5. Storage.................................................. 3-2
6. Disposal ................................................. 3-2
7. Encoder ................................................. 3-3
GearRatio............................................. 3-3
TechnicalData ......................................... 3-3
8. ElectricalConnections ..................................... 3-4
ConnectingtoLineVoltage............................... 3-4
ReplacingtheFuses .................................... 3-4
ConnectionofAdhesiveSensors ......................... 3-5
ConnectionofPhotoCells ............................... 3-6
SingleUnitWM500 .................................. 3-7
CombinationUnitWM500/WM408 .................... 3-7
ConnectionofAlarmOutputs ............................. 3-8
ConnectionofMarkingValve ............................. 3-8
ConnectionofMachineContact ........................... 3-8
Accessories ........................................... 3-9
9. InitialSetUp ............................................ 3-10
10. PrinterModule(optional) .................................. 3-11
General .............................................. 3-11
ClockSetting.......................................... 3-11
GenerationSelf-test.................................... 3-12
P/N315815B WM500 E1997NordsonCorporation
Issued11/97 Allrightsreserved
Table of Contents III
Section 4 1. DailyStartup ............................................. 4-2
Operation 2. DailyShutdown ........................................... 4-2
3. EmergencySwitch-off ..................................... 4-2
4. ControlPanel/Keyboard .................................. 4-3
5. MenuHierachy ........................................... 4-6
6. SystemParameters ....................................... 4-6
SelectOperatorLanguageEnglish ........................ 4-7
SelectModeofOperation ................................ 4-8
PhotoCellParameters .................................. 4-9
PurposeofPhotoCellsWithinDifferent
ModesofOperation ................................. 4-10
SelectResolution ...................................... 4-11
SelectPre-settingDynamicCalibration ................... 4-12
Logon/LogoffPrinter ................................... 4-13
7. SensorParameters ...................................... 4-14
ModeofOperation ..................................... 4-15
Sensitivity ............................................ 4-15
MaterialCompensation ................................. 4-16
DistancetoTrigger..................................... 4-16
CompensationAdhesiveSensors ........................ 4-17
8. OperationParameters .................................... 4-18
DetectionSpeed....................................... 4-19
BandSetpoint ......................................... 4-19
BeadPosition ......................................... 4-20
MaximumGlueGap.................................... 4-20
CartonLengthTolerance................................ 4-20
PalletStabilization ..................................... 4-21
9. AlarmParameters........................................ 4-22
AlarmPoint ........................................... 4-23
ContinuousFaults ..................................... 4-23
AlarmDurationAlarmOutput ............................ 4-24
MarkingLengthAlarmOutput ........................... 4-24
DifferencesbetweenSingleandCombinationUnit .......... 4-24
SingleUnitWM500 ................................. 4-24
CombinationUnitWM500/WM408 ................... 4-24
10. SoftwareVersionNo. ..................................... 4-25
E1997NordsonCorporation WM500 P/N315815B
Allrightsreserved Issued11/97
IV Table of Contents
Section 4 11. ControlandTesting ...................................... 4-26
Operation (contd.) ParentMachineSpeed ................................. 4-26
Product/SubstrateLength .............................. 4-27
Pieces ............................................... 4-27
AdhesiveQuantity ..................................... 4-27
Alarms ............................................... 4-28
PrintoutProductionData ................................ 4-29
ResetCounter ........................................ 4-30
Section 5 1. Maintenance ............................................. 5-1
Maintenance / 2. Troubleshooting .......................................... 5-1
Troubleshooting / Repair
3. Repair ................................................... 5-4
Section 6 1. SystemandAccessories ................................... 6-1
Spare Parts CurrentPartsList ....................................... 6-1
2. SparePartsList .......................................... 6-2
Fuses ................................................. 6-2
3. AdhesiveSensors......................................... 6-3
Dimensions ............................................ 6-3
BagandSackSensor ................................... 6-4
FoldingCartonSensor .................................. 6-5
InlineSensor ........................................... 6-5
EnvelopeSensor ....................................... 6-6
Section 7 1. GeneralData ............................................. 7-1
Specifications 2. Inputs ................................................... 7-2
3. Outputs.................................................. 7-2
4. Interface ................................................. 7-2
5. Dimensions .............................................. 7-3
6. ConnectionAllocationBackPanel ........................... 7-4
AdhesiveSensorInputs1-4 ............................. 7-4
PhotoCellInputs1-2 ................................... 7-4
EncoderInput .......................................... 7-5
MachineContactInput .................................. 7-5
AlarmOutput........................................... 7-6
MarkingOutput ......................................... 7-6
7. DisplayTexts ............................................. 7-7
P/N315815B WM500 E1997NordsonCorporation
Issued11/97 Allrightsreserved
Introduction O-1
Dear Customer
Nordsonequipmentisengineeredandmanufacturedinaccordancewith
strictspecifications,usinghigh-qualitycomponentsandstate-of-the-art
technologiesthatassurereliable,long-termperformance.Yourproduct
wasthoroughlytestedforproperoperationpriortoshipment.
Dataandspecificationsincludedinthismanualareaccurateatthetime
ofpublication.Nordsonreservestherighttochangethecontentsofthis
manualand/orspecificationwithoutnotice.
Carefullyreadthemanualfirst.Itisyourguidetosafeinstallation,
productiveoperationandeffectivemaintenance.Werecommendthatyou
keepthemanualavailableforfuturereference.
Your Safety is Important to CarefullyreadtheSafetyinstructions.Yourproductisdesignedforsafe
operationwhenusedaccordingtothepublishedinstructions.However,
Nordson
potentialhazardsexistwheninstructions -- particularlysafetyinstructions --
inthismanualandallrelateddocumentationarenotfollowed.
We Welcome Your IfyouhaveanycommentsorquestionsconcerningNordsonproducts,
sparepartsormanuals,donothesitatetocontactNordson.For
Suggestions
addressesseeNordsonInternational.
E1994NordsonCorporation CONG_EN_B--1294
Allrightsreserved
O-2 Introduction
CONG_EN_B--1294 E1994NordsonCorporation
Allrightsreserved
Introduction O-3
Nordson International
Europe
Country Phone Fax
Austria 43-1-7075521 43-1-7075517
Belgium 31-13-5118700 31-13-5113995
CzechRepublic 4205-41592411 4205-41244971
Denmark 45-43660123 45-43641101
Finland 358-9-5308080 358-9-53080850
France 33-1-64121400 33-1-64121401
Germany Erkrath 49-211-92050 49-211-254658
Lüneburg 49-4131-8940 49-4131-894149
Italy 39-02-904691 39-02-90782485
Netherlands 31-13-5118700 31-13-5113995
Norway 47-23-036160 47-22-683636
Poland 48-22-8364495 48-22-8367042
Portugal 351-2-9619400 351-2-9619409
Russia 7-812-2240439 7-812-2240439
SlovakRepublic 4205-41592411 4205-41244971
Spain 34-96-3132090 34-96-3132244
Sweden 46-40-6801700 46-40-932882
Switzerland 41-61-4113838 41-61-4113818
United HotMelt 44-1844-264500 44-1844-215358
KKiinnggddoomm
Finishing 44-161-4954200 44-161-4286716
Spectral 44-1753-528151 44-1753-691351
Technology
Distributors in Eastern &
Contact:NordsonDED, 49-211-92050 49-211-254652
Southern Europe
Germany
E2000NordsonCorporation NI_EN_I--0100
Allrightsreserved
O-4 Introduction
Outside Europe / S ForyournearestNordsonofficeoutsideEurope,contacttheNordson
Hors d’Europe / officesbelowfordetailedinformation.
Fuera de Europa
S PourtoutesinformationssurreprésentationsdeNordsondansvotre
pays,veuillezcontacterl’undebureauxci-dessous.
S Paraobtenirladireccióndelaoficinacorrespondiente,porfavor
diríjaseaunasdelasoficinasprincipalesquesiguenabajo.
Contact Nordson Phone Fax
Africa / Middle East
DED,Germany 49-211-92050 49-211-254652
Asia / Australia / Latin America
PacificSouthDivision, 1-440-988-9411 1-440-985-3710
USA
Japan
Japan 81-3-57622700 81-3-57622701
North America
Canada 1-905-4756730 1-905-4758821
USA HotMelt 1-770-4973400 1-770-4973500
Finishing 1-440-9889411 1-440-9851417
NI_EN_I--0100 E2000NordsonCorporation
Allrightsreserved