Effect of annealing cycle on the microstructure and drawability of cold rolled steel sheet

120 Pages·2017·13.56 MB·English

by  Iskandar Muda

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University of Wollongong Thesis Collections
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1995
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Iskandar Muda
University of Wollongong
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Muda, Iskandar, Effect of annealing cycle on the microstructure and drawability of cold rolled steel sheet,
Master of Engineering (Hons.) thesis, Department of Materials Engineering, University of Wollongong,
1995. https://ro.uow.edu.au/theses/2483
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EFFECT OF ANNEALING CYCLE ON THE
MICROSTRUCTURE AND DRAWABILITY OF COLD
ROLLED STEEL SHEET
A Thesis submitted in fulfilment of
the requirements for the degree of
Honours Master of Engineering
by
UNIVERSITY C
W0LL0N30M'
LIB RAH
fu
ISKANDAR MUDA, IR ( STTIB)
Department of Materials Engineering
University of Wollongong
AUSTRALIA
1995
To the next generation
Muhammad Philosophian
Epma Lupita Ismudya Putri
Muhammad Renaldo Titano
ACKNOWLEDGEMENTS
The author wishes to thank Prof.Dr. Druce P. Dunne for his guidance and instruction
and Mr Satya Graha, Agus Sutisna for their support and invaluable help during the
research work and other members and Staff Research Sub-Directorate, Quality
Control Rolling Division, Cold Rolling Mill Division, PT Krakatau Steel, Indonesia.
The author is indebted to the Management of PT Krakatau Steel for sponsorship of
this research study.
The author wishes to thank staff and lecturers and post graduate students in
Department of the Materials Engineering at the University of Wollongong, Australia.
Prof Dr. N. Standish, Prof Dr. N. Kennon, Prof Dr. T Chandra, Hui Jun Li, Amir
Abdullahzadeh, Djoko Mulyono, Tri Djaka and Mr Greg Tilman deserve special
thanks for their interest.
The author also wishes to thanks his wife Nia for continued encouragement during the
research project.
ABSTRACT
The effect of annealing cycle on the microstructure, mechanical properties and
drawability of aluminium killed steel sheets at three different heating rates and
different holding times were studied using tensile test, hardness test, optical
microscope and transmission electron microscope techniques. The results of sample
for different times in laboratory experiments were compared with production
samples. The results for these experiments showed that at lower heating rates (12
°C/h ) recrystallization occurred at a lower annealing temperature. This effect is
attributable to the longer time available to initiate nucleation at the lowest heating
rate. However, for all three heating rates (12 °C/h, 24 °C/h and 36 °C/h ), the
aluminium and nitrogen combine to form atmospheres or pre-precipitation clusters
at polygonized subgrains and as rolled boundaries, modifying the development of
the recrystallized structure. Different amounts of AIN were precipitated prior to
re crystallization for each heating rate resulting in different final recrystallized grain
sizes, mechanical properties and drawabilities. The heating rate strongly influences
recrystallization with a lower heating rate reducing both the temperature of the start
of recrystallization and the recrystallized grain size. It is inferred that the lower rate
promotes nucleation of recrystallization over growth of recrystallized.
The effect of holding time on mechanical properties was to : (i) decrease tensile
strength, yield strength and hardness and (ii) increase elongation and grain size.
Tensile strength and hardness results from laboratory experiments were lower than
those for production samples, but the trends were similar. The curve of yield strength
from the production samples was however sharper than for the laboratory samples.
Holding times that produced the coarsest grain size also resulted in the lowest yield
strength, tensile strength and hardness.
CONTENT PAGE NO
CHAPTER 1. INTRODUCTION ...................................................1
CHAPTER 2. LOW CARBON STEEL ........................................... 3
2.1. Introduction ................................................................ 3
2.2. Hot rolling condition.................................................. 5
2.3. Cold rolling condition................................................ 7
2.3.1. The deformed state................................................... 7
2.3.2 Recovery and recrystallization ............................... 11
2.3.3. Annealing cycle........................................................ 16
2.3.4. Influence of AIN precipitation on recrystallization.. 19
CHAPTER 3. EXPERIMENTAL PROCEDURE ........................ 27
3.1. Mass production scale.............................................. 27
3.2. Laboratory experiment............................................. 34
3.3. Light optical metallography..................................... 36
3.4. Transmission electron microscopy ......................... 36
3.5. Hardness measurement........................................... 36
3.6. Tensile measurement............................................... 37
CHAPTER 4. RESULTS AND COMMENTS .............................. 38
4.1. Mass production scale............................................. 38
4.1.1 .Mechanical properties results................................ 38
4.2 Experiment scale...................................................... 44
4.2.1 .Metallographic results............................................. 44
4.2.2.Recrystallization of ferrite morphology 48
4.2.3. Mechanical properties results.............................. 58
4.2.4. Formability indices............................................... 63
4.2.5. Mechanical properties on holding time at 680°C . 66
4.2.6. Formability changes with holding time at 680°C . 71
CHAPTER 5 DISCUSSION OF RESULTS.............................. 74
5.1 Metallographie observation................................... 75
5.1.1. Recovery............................................................... 75
5.1.2. Recrystallization .................................................. 79
5.1.3. Grain growth ........................................................ 85
5.2. Mechanical properties............................................ 86
CHAPTER 6. CONCLUSIONS..................................................... 100
REFERENCES ............................................................................................ 102
CHAPTER 1. INTRODUCTION
PT. Krakatau Steel has produced cold rolled carbon steel sheet of commercial quality
in Indonesia since 1987 with most of the product being supplied to the domestic
market and some being exported.
To fulfil customer demand in relation to quality, investigations are useful to determine
the drawability characteristics of cold rolled steel sheet as a function of the batch
annealing condition. Batch annealing typically consists of heating at an approximately
constant rate, to a holding or soaking temperature below the Acl temperature.
There are five major steps in the manufacturing of cold rolled and annealed sheet
steels for extra deep drawing, as measured by the normal anisotropy (r-value). This
property strongly controls the ability of the material to be deep-drawn into a flat-
bottomed cup, and the strain hardening exponent (n-value) determines the ability of
the material to be stretched.
The first step is steel melting and casting, which includes control of elements in
charging, such as copper, chromium, nickel, tungsten and eliminating as much as
possible harmful elements such as sulphur. An increase in carbon content will
decrease the r - value and excessive levels of impurities such as N2, O2, and
inclusions including AI2O3 and Si02 will also decrease the r-value. Therefore, close
composition control is required.
The next step is hot rolling practice control. A high finishing temperature will increase
the r - value for Al-killed steel, because a high finishing temperature produces a more
favorable annealed texture of cube-on comer rather than a cube - on face.
The most important step for Alumunium killed steels is coiling practice , a lower
coiling temperature leads to higher r - value because ALN is retained in solution in
ferrite and can precipitate out on annealing after cold working with an increase in
{111} grain orientation at the expense of {100} grain. The r-value therefore becomes
higher if the coiling temperature is low (<600°C).
1
2
In the third step of cold rolling , the major variable is the reduction ratio, with the
optimum r-value being obtained on annealing following a reduction ratio of 60% -
70%.
The fourth step of batch annealing includes the rate of heating to the annealing
temperature, the temperature and time of the hold. In alumunium killed steels the
response to annealing varies with the alumunium content the r-value decreases
monotonically with heating rate in the case of low carbon rimmed steel, but as the A1
content becomes higher, a peak r-value appears. The final step is extension in the skin
pass mill, which is important for stretching in the forming of cold rolled steel .To
obtain more detailed information about mechanism of increase in the n and r - value,
a laboratory scale tube furnace was used.
Samples investigated were 240 mm X 33 mm X 1.2 mm. The samples were heated for
different heating times and at different heating rates.After heat treatment, each
sample was investigated by optical microscopy to determine the volume fraction of
recrystallized grains, the ferrite grain size, and extent of recrystallization. Transmisión
electron microscopy was used to detect precipitation of aluminium nitride and
observation of the structures associated with recovery, recrystallization and grain
growth . The mechanical properties were investigated by tensile testing and also
hardness testing.