Water Pneumatic Hydraulic Electrical Accessories Hydraulic

330 Pages·2015·37.27 MB·English

Water Pneumatic HHyyddrraauulliicc Electrical Accessories
Bağlantı Elemanları A.Ş.
RTC Couplings Profile RTC Couplings Profile
Reliable - Innovative - Passionately Verantwortungsbewusst - Innovativ - Leidenschaftlich
Coupling system is our passion. Kupplungen sind für uns keine Handelsware - sondern Leidenschaft.

RTC Couplings delivers coupling- multicoupling systems and docking RTC Couplings liefert Ihnen Schnellkupplungen für Hydraulik, Pneumatik und Was-
systems for hydraulics, water, pneumatics and electrics. We offer a ser sowie von Multikupplungen für verschiedenste Medien. Das Unternehmen
complete range of more than 10,000 different products and applications. bietet ein komplettes Portfolio von mehr als 10.000 Produkten und Zubehör an.

Couplers from RTC are produced on highest safety standards with many Schnellkupplungen von RTC Couplings bieten einen hohen Sicherheitsstandard.
own and compatible profiles to common manufacturers in hydraulics, Sie sind kompatibel zu vielen Kupplungen für Hydrauliköl, Wasser, andere flüs-
water, gas and pneumatics areas. Our main customers are coming from sige Medien, Gas und Druckluft. Anwender von unseren Systemen sind vor allem
the machine building side, car, plastics, painting and chemical industry. Maschinen- und Werkzeugbauer, Kunststoff - und Metallverarbeiter, aber auch
die Lackierindustrie, die chemische Industrie sowie der Apparatebau und die Prüf-
We have a direct line to our customer, developing new products together standstechnik.
with him, analyzing customer satisfaction on a regular base and live a
continuous process of improvement. Die Vertriebsorganisationen betreuen ihre Kunden persönlich, entwickeln neue
Produkte gemeinsam mit ihnen, analysieren regelmäßig die Kundenzufriedenheit
Right now, we are already exporting 95% of our products to 4 different und leben einen kontinuierlichen Verbesserungsprozess.
continents and more than 45 countries all over the world. We are
expanding everyday by offering better quality with affordable pricing. Aktuell ist der Exportanteil über 95%. Tag für Tag liefern wir in 4 Kontinente und
an mehr als 45 Länder weltweit. Premiumprodukte zu marktgerechten Preisen.
We are ready for any challenge!
Arbeiten Sie direkt mit dem Hersteller - fordern Sie uns heraus!
WATER
PNEUMATIC
HYDRAULIC
ELECTRICAL
ACCESORIES COUPLINGS TECHNOLOGY
Explanation of
rtc type Codes
Type Codes
Plate Type Type DN (Flow Diameter) Part Type Connect Type Valve Type Mounting Type Thread Type Additional Codes
K Fixed 070 03 S Socket M Male B Both Side P Panel Mounted 10 1/8” N NBR
M Mobile 072 04 P Plug F Female O One Side D TOwno t hCeo Pupalneer l 13 1/4” V FPM
090 05 P Push - Lock F Free S Self Venting 17 3/8” E EPDM
092 06 H Hose K Plastic 21 1/2” T PTFE
093 07 R BSPT Male E Safety (Push Plug) 26 3/4” W FFKM
098 08 Q BSPT Female H Inner Hexagonal 33 1” VI FKM
099 09 N NPT Female G Spring Guard 42 1-1/4” PT PTFE Seal
100 10 T NPT Male 48 1-1/2” PU Polyurethane
101 11 U UNF 60 2” SN Silicone
102 12 J JIC Norm 75 2-1/2” MS Messing
103 15 A Assembled 88 3” ST Steel
104 16 E Extention 110 4” SS Stainless Steel
105 19 K Conical Metric Thread 1010 M10x1 S3 Stainless Steel AISI 303
106 10 D Dust Cup 1015 M10x1.5 S4 Stainless Steel AISI 420
108 11 V Plastic Hose 1215 M12x1.5 S6 Stainless Steel AISI 316
115 12 L Pressure Cup 1415 M14x1.5 AL Aluminium
117 15 Z NPSF Male 1615 M16x1.5 PS Plastic Material
118 16 S NPSF Female 17-60 3/8° - 60° CH Chrom
124 19 Y Plastic Hose Guard KN Chemical Nickel
(With Spring)
126 20 NI Nickel
127 25 ZN Zinc Nickel
150 32 B Blue
152 38 R Red
170 50 BF Brass Free
112771139 6711050 Additional C odes C ontinued HSPPF PSHriilgeichsos Pnuerree Fs Brseuaerlaencer
HT High Temperature
VA Vacuum
PL Plug Pressure Cap
S Safety Sleeve
SL Socket Pressure Cap
SI Axial Safety Lock
PC Protective Cover
LP Locking Screw
PD Plug Dust Cap
LN Locking Nut
SD Socket Dust Cap
KV Short Version
K1 Special Formed Sleeve
LT Long Thread
K2 Steel Sleeve
GL Left Thread
K3 Sleeve AISI 303
KS O-Ring & Washer
K4 Sleeve AISI 420
60 DIN 7631
C Manifold with Collector
45 45° Connection
OP Only Plate
90 90° Connection
EX Special (Extra)
Index
Index
COUPLINGS TECHNOLOGY
Type Codes PAGE
Explanation of rtc type Codes 2
Seals And Coupling Materials Using Table 4 - 5
Hose Connection Types 6
Symbols 7
rtc type 070 - Water & Hydraulic up to 2.5” ISO 7241-B 8 - 11
rtc type 072 - Flat Faced Hydraulic ISO 16028 12 - 14
rtc type UHP - Ultimate High Pressure Couplings 16 - 25
rtc type 090 - European Profile Water Coupling 26 - 37
rtc type 092 - Knock-out / Ejector Coupler 38 - 41
rtc type 093 - Flat Faced Water Coupling for Multi Plates 42 - 45
rtc type 097 - Flat Faced Water and Air Coupling for Multi Plates & Robots 46 - 49
rtc type 098 - Flat Faced Water and Air Coupling for Multi Plates & Robots 50 - 53
rtc type 099 - International Profile Water Coupling 54 - 65
rtc type 100 - French Profile Water Coupling 66 - 73
rtc type 101 - Water and Air Coupling up to 2” 74 - 83
rtc type 102 - Flat Faced Water and Oil Coupler up to 50 bars 84 - 89
rtc type 103 - Flat Faced Pressure Conncetion type Hydraulic Coupler up to 500 bars 90 - 93
rtc type 104 - Flat Faced Hydraulic Coupler for Multi Plates up to 500 bars 94 - 101
rtc type 105 - Leak Tight Water & Oil Coupling 102 - 105
rtc type 106 - Free Flow Coupler up to 4” 106 - 109
rtc type 108 - Medium Pressure Flat Face Coupler for Water and Hydraulic 200 bars 110 - 113
rtc type 115 - Flat Faced Hydraulic Coupler for Multi Plates 100 bars 114 - 117
rtc type 124 - Flat Faced Pressure Conncetion type Hydraulic Coupler up to 500 bars 118 - 121
rtc type 126 - Screw Safety type Hydraulic Coupler Anti-Vibration Disconnection up to 500 bars 122 - 127
rtc type 127 - 2” Double Shut-off Low Pressure Coupling 128 - 130
rtc type 152 - Flat Face Water Coupling 132 - 135
rtc type 170 - Multi Purpose Button Configured Coupling ISO 6150-C Plug Profile 136 - 165
rtc type 171 - 2 Stage Safety type ISO 4414 Button Configured Coupling ISO 6150-C Plug Profile 166 - 171
rtc type 172 - 2 Stage Safety type ISO 4414 Button Configured Plastic Coupling ISO 6150-C Plug Profile 172 - 175
rtc type 173 - Multi Purpose Coupling for Multi Plates ISO 6150-C Plug Profile 176 - 182
rtc type 219 - High Temperature Oil Coupler for 325°C 184 - 186
rtc type M099 - Water Multi-Couplings 188 - 197
rtc type M101 - Water Multi-Couplings 198 - 233
rtc type M103 - Pressure Connection Hydraulic Multi-Couplings 234 - 241
rtc type M104 - Hydraulic Multi-Couplings 242 - 253
rtc type M115 - Hyraulic Multi-Couplings 254 - 265
rtc type M150 - Water Multi-Couplings 266 - 279
rtc type M152 - Flat-face Water Multi-Couplings 280 - 300
rtc type 117 - Brass Collector / Manifold 302
rtc type 118 - Aluminium Collector / Manifold 303
rtc type Mould Accessories 304
BC / BCO / PPD - Threadless Pressure Plugs 305
NOP / MMN / MFN - Male & Female Adapters 306
PPR / PPK / PPG / PPM / PPO / CPW2 / CPE - Male Pressure Plugs & Clamps 307
MHN / FHN - Male & Female Hose Nippels 308 - 309
SPN / MRN - Swivel Hose Nippels 310
SBM / TBM - Straigh & Turbo Buffles 311
SRM / SRG / FHE / HHN / FHNN - Hose Adapters 312
EBFM / ELB - 45° & 90° Angular Adapters 313
KVFM / KVFF / SVFM / SVFF / TVFM / TVFF - Ball Valves 314 - 315
rtc type Push to Connect Hoses - Clampless Hoses 316 - 318
rtc type WFR - Water Flow Regulator 319
rtc type MAG-TEX - Magnetic Plate 320
rtc type Manifolds in Industrial Applications 321 - 323
rtc type Other Couplings 324 - 327
SEALS AND COUPLING MATERIALS USING TABLE
www.rtc-tec.com
NBR (Nitrile) FPM (Viton) EPDM PTFE (Teflon)
Main properties: Resistent to oil and petrol Main properties: Outstanding heat resistant Main properties Ethylen Propylene, High For very agressive media special construc-
good ageing characteristics, high abrasion performance, excellent resistance to oils, mechanical strength, excellent resistence tions with PTFE seals (Teflon) are available.
resistence. chemicals, solvent, active oxygen, and to high and low temperatures and to active Für sehr aggressive Medien sind Sonderk-
Als Dichtungswerkstoffte stehenfolgende weather. oxygen and weather. Good resistance to upplungen mit PTFE-Dichtungen (Teflon )
Serlenqualitäten zur Vefügung:Perbunan, Viton, Hauptelgenschaften: Überragende chemical media. verfügbar: Alle Angaben sind unverbindlich
Haupteigenschaften : Beständigkeit gegen Hitzebeständigkeit, ausgezelchnete EP,Athylen Propylen, Haupteigenschaften: und dienen nur zur Orlentierung.Sie gelten
Öl und Benzin gute Alterungsbeständigkeit, Beständigkeit gegen Ole, Chemikatien, Hohe mechanischa Festigkeit. Ausgeze- 1.für reine Stoffe,2. wenn nicht anders
hoher Schutz gegen Abrieb. Lösungsmittel, Ozon, Sauerstoff und ichneteWärme-und Kältebeständigkeit. angegeben für Flaumtemperatur. 3.bei
Witterung. Hervorragende Beständigkeit gegen Ozon- Saizen,Säuren usw, für wäßrige lösungen
und Witterungseinflüsse. mäßiger Konzentratlonen. Teflon-einget-
Gute chemischa Beständigkeit. ragcnes ‘Dupont’-Warenzelchen.
Symbols - Korrosionstabelle Material Seal Dichtung Symbols - Korrosionstabelle Material Seal Dichtung
D FPNuaolrnltyl-y rre ersesisissitstaatnantnt /t/ n/b ibecehsdttäinngdti g Steel zinc platedStahl Verzinkt Brass - Messing AISI 316 Ti or similar Edelstahl AISI 316 TiPolyamide 11/12 Polyamid 11/12 Polyacetal - Poliasetal NBR Nitrile FPM Viton EPDM D FPNuaolrnltyl-y rre ersesisissitstaatnantnt /t/ n/b ibecehsdttäinngdti g Steel zinc platedStahl Verzinkt Brass - Messing AISI 316 Ti or similar Edelstahl AISI 316 TiPolyamide 11/12 Polyamid 11/12 Polyacetal - Poliasetal NBR Nitrile FPM Viton EPDM
Acetate (Ethyl Acetate & Amyl Acetate) X Ethyl Alcohol X X
Acetic acid 10% X Ethylene X
Acetone X Formalin D X X X
Acetylene X X X Formic Acid D X
Aero Engine Fuel BP, Esso Avgas100/130 D X X Frigen X X
Aero Engine Oil BP : AIRO 1210, Gasoline, Refined X X
Esso:AVIATON-120 Shell: AIRO-120, D X X Gas, Blast Furnace D D X
DERD 2487 DERD 2497, DTD 585
Skydrol X Gas, Coal D X
Gas, Coke Oven D D D X
Oronite X
Gas, Lighting X X
Air, compressed X X
Gas, Naphtalene content D X X
Air, hot up to 120°C D X X
Gas, Natural X X
Air, hot up to 200°C X
Gas, Town X
Alcohol X
Gear Oil X X
Alum X X X
Glucose X X X
Alkalies D D X X Glycerine X X X
Ammonia, Liquid D X Glycol X X
Ammonium Sulphate Solution D X X X Helium X X X
Amyl Alcohol X Hexane D X X
Aniline D X Hydrocarbons X X
Benzole X Hydrogen D X X
Borax X X Hydrogen Gas X X
Bultane X X Hydrogen Sulphide, Humid D X
Bultane X X Hydrogen Sulphide, dry X
Butyl Alcohol X Hyrogen Peroxide 30% X
Carbon Dixide X X X Isoproyl Alcohol D X X X
Carbon Dioxide, dry X X X Kerosene, JP 1 X X
Carbon Dioxide liquid D X X X Keton, Methtyl Ethyl X
Latex, liquid up to 130°C D D X
Carbon Bisulphide X
Lubricating Oil X X
Chloride of Barium D X X X
Lye, Caustic D X
Chromic Acid D D X
Lye, Hyochorous Acid D
Citric Acid D D X X
Lye, Pickling MS60 D D X
Creosote X
Magnesium Carbonate X X X
Cresol D X
Magnesium Hydroxide X X X
Cresol, Cresylic Acid X
Magnesium Sulphate. M.Sulfat X X X
Cupric Chloride D X X X
Mercury X X X
Cyclohexane D X Methane X X
Dimethylamine X Methanol X X
Emulsion. (Water/Oil) D X X Methyl Alcohol D X X
Ether X Methyl Ethyl Ketone X
04
QUICK CONNECT TECHNOLOGY
SEALS AND COUPLING MATERIALS USING TABLE
www.rtc-tec.com
NBR (Nitrile) FPM (Viton) EPDM PTFE (Teflon)
Main properties: Resistent to oil and petrol Main properties: Outstanding heat resistant Main properties Ethylen Propylene, High For very agressive media special construc-
good ageing characteristics, high abrasion performance, excellent resistance to oils, mechanical strength, excellent resistence tions with PTFE seals (Teflon) are available.
resistence. chemicals, solvent, active oxygen, and to high and low temperatures and to active Für sehr aggressive Medien sind Sonderk-
Als Dichtungswerkstoffte stehenfolgende weather. oxygen and weather. Good resistance to upplungen mit PTFE-Dichtungen (Teflon )
Serlenqualitäten zur Vefügung:Perbunan, Viton, Hauptelgenschaften: Überragende chemical media. verfügbar: Alle Angaben sind unverbindlich
Haupteigenschaften : Beständigkeit gegen Hitzebeständigkeit, ausgezelchnete EP,Athylen Propylen, Haupteigenschaften: und dienen nur zur Orlentierung.Sie gelten
Öl und Benzin gute Alterungsbeständigkeit, Beständigkeit gegen Ole, Chemikatien, Hohe mechanischa Festigkeit. Ausgeze- 1.für reine Stoffe,2. wenn nicht anders
hoher Schutz gegen Abrieb. Lösungsmittel, Ozon, Sauerstoff und ichneteWärme-und Kältebeständigkeit. angegeben für Flaumtemperatur. 3.bei
Witterung. Hervorragende Beständigkeit gegen Ozon- Saizen,Säuren usw, für wäßrige lösungen
und Witterungseinflüsse. mäßiger Konzentratlonen. Teflon-einget-
Gute chemischa Beständigkeit. ragcnes ‘Dupont’-Warenzelchen.
Symbols - Korrosionstabelle Material Seal Dichtung Symbols - Korrosionstabelle Material Seal Dichtung
D FPNuaolrnltyl-y rre ersesisissitstaatnantnt /t/ n/b ibecehsdttäinngdti g Steel zinc platedStahl Verzinkt Brass - Messing AISI 316 Ti or similar Edelstahl AISI 316 TiPolyamide 11/12 Polyamid 11/12 Polyacetal - Poliasetal NBR Nitrile FPM Viton EPDM D FPNuaolrnltyl-y rre ersesisissitstaatnantnt /t/ n/b ibecehsdttäinngdti g Steel zinc platedStahl Verzinkt Brass - Messing AISI 316 Ti or similar Edelstahl AISI 316 TiPolyamide 11/12 Polyamid 11/12 Polyacetal - Poliasetal NBR Nitrile FPM Viton EPDM
Methyl Benzene X Soap Solution X X X
Milk X X Soap Solution D D X X X
Napta X X Sodium Acetate X X
Naptalene X Sodium Bicarbonate D X X
Naptenic. Acid X X Sodium Carbonate X X X
Nitrate of Ammonium X X X Sodium Chloride X X X
Nitric Acid. up to 35°C X Sodium Cyanide D X
Nitrogen X X X Sodium Sulphide D X X
Nitro-Solution (no synthetic resin thinners) X Steam, up to 150°C D D X
Oil, Coal Tr D X Steam, up to 250°C D D PTFE
Oil, Crude X X Sulphide of barium D X X X
Oil, Diesel X Sulphur Dixide, Gas X
Oil, Diesel up to 120°C D X Sulphuret of Carbon X
Oil, Fuel up to 100°C D X X Syntetic Resin Thinners (no nitrosolution) D D X
Oil, up to 200°C/ 300°Cup to (special type) D FFKM Tar X X
Oil, Fuel 5x5 D X Tetracholride of Titanium X
Oil, Hydraulic Chlorinated D D D X Toluol, dry D X
Oil, Hydraulic up to 120°C D D X X Trichlorethylene D X
Oil, Linseed X X Turbine Fuel, BP: ATK 2494, ES-
D X X
Oil, Mineral D X X SO:MIL-F56/16, SHELL:ATF 650
Oil, Transformer D D D X Turbine Oil, Esso:35 D X X
Oleic Acid X X Turb-oil 1 S (MILL 7808) D D D X X
Oxalic Acid D D X X Vacuum (Strengthened Valve Springs)
Oxygen. fat free D X Vegetable Oil X X X
Paraffin X Water, Distilled X X
Paraffin, (Wax) X Water, Deionized X X
Pentachlorphenole X Water, Demineralised X
Petrol Ether X Water, up to 80°C D D D X X X
Petrol X Water, over 80°C D D X X
Phenol Solution D Water, Cooling D D D X X
Phosphoric Acid 10% X X Xylene X
Potassium Cyanide D X X
Potassium Dichromate D X X WATER
Potassium Sulphate X X X
PNEUMATIC
Potasium Hydroxide D X
Propane X X HYDRAULIC
Prussic Acid X ELECKTRICAL
Salt Solution D D D X ACCESORIES
Sea Water D X X X
05
QUICK CONNECT TECHNOLOGY
Hose Tail Profiles
Hose Profiles
TYPE TYPE TYPE TYPE TYPE TYPE TYPE TYPE
HT-1 HT-2 HT-3 HT-4 HT-5 HT-6 HT-7 HT-8
Push to
Connect
Hose Profile
Water Pneumatic Hydraulic Electrical Accesories
06
QUICK CONNECT TECHNOLOGY
Straight-Through (F Valve type - no valve)
These coupling systems work with no shut- off valve, which means they can achieve the greatest
possible flow. Further, turbulence which can occur with integrated valves is completely eradicated.
Straight-through couplings are ideally suited to liquid media – e.g. water applications.
Before unlocking, the flow must be stopped.
Single Shut-Off (O Valve type)
On our single shut-off systems, the plug is designed straight-through – although the coupling
shuts off immediately when the connection is broken.
Appearance of on-flow media in the line is effectively prevented. An ideal solution for operating
compressed air tools.
Double Shut-Off (B Valve type)
On our double shut-off systems, after disconnection,
the flow stops both in the coupling and in the plug.
The medium remains in the hose in both connecting lines,
the pressure is held constant and not released.
07
QUICK CONNECT TECHNOLOGY
QUICK CONNECT TECHNOLOGY
www.rtc-tec.com
Water Pneumatic Hydraulic Electrical Accessories
070
TYPE
08
QUICK CONNECT TECHNOLOGY
070
TYPE QUICK COUPLINGS FOR HYDRAULIC
www.rtc-tec.com
Coupling for Water, Hydraulic and Pneumatic Usages / ISO 7241-1 TYPE B ISO B TYPE 070
Temperature Range - Temperaturbereich Functions
Nitrile (N) -20°C + 100°C (- 4°F + 212°F) If the socket and plug valves seal instantly, auto-
FPM (V) -20°C + 180°C (- 4°F + 356°F) matically shutting off fluid flow to prevent leakage.
EPDM (Ethylene Propylene) -40°C + 150°C (- 40°F + 302°F) If the socket and plug valves push together, opening
CR (Neopren) -40°C + 100°C (- 40°F + 212°F)
to permit free flow of fluid through coupler. O-ring
in the socket seals the plug surface preventing any
Working Pressure - Betriebsdruck
leakage.
On the table / Siehe Tabelle pg.11
Funktionen
Flow size - Nennweiten
Ø 4 - Ø 50 Wenn Kupplung und Nippel entkuppelt werden, ver-
schliessen die Ventildichtungen sofort automatisch
Standard version - Standardversion und ein Auslaufen der Flüssigkeiten wird verhindert.
Seals - Dichtung : Nitrile (N) Der O-Ring in dem Nippelventil an der Nippelober-
fläche verhindert jegliche Leckage.
Auf Anfrage in Edelstahl
AISI 303, AISI 316TI und POM (DELRIN) Materialien Applications
- High pressure hydraulic circuits. - Connection of
Material of Standard Coupler hydraulic pumps, valves and quick tool change.
Material für die Standardversion - Aluminium die casting.
Socket body - Brass - - Test benches.
Kupplungsgrundkörper Messing - Plastic industry tool changing. - Steel industry.
Sleeve - Hülse Brass - Messing
Springs - Federn Stainless Steel - Edelstahl
Anwendungen
Locking Ring - Sprengring Stainless Steel - Edelstahl
- Hochdruck-Hydraulikkreisläufe
Balls - Kugeln Stainless Steel - Edelstahl
- Verbindung von hydraulik Pumpen und Ventile für
Seals - Dichtungen Nitrile (N)
schnellen Werkzeugwechsel.
Plug - Nippel Brass - Messing - Aluminiumdruckguss
- Prüfstände
Material of Steel Coupler - Werkzeugwechsel in der Kunststoffindustrie -
Material für die Stahlversion Stahlindustrie
Socket body - Steel -
Kupplungsgrundkörper Stahl Attention
Sleeve - Hülse Steel - Stahl Only plug and socket with the same thread fit
Springs - Federn Stainless Steel - Edelstahl
together
Locking Ring - Sprengring Stainless Steel - Edelstahl
Balls - Kugeln Stainless Steel - Edelstahl
Achtung
Seals - Dichtungen Nitrile (N)
Nur Nippel und Kupplung mit dem selben Gewinde
passen zusammen
Plug - Nippel Steel - Stahl
Flow Rate vs Pressure Drop Graph
Air 070.04 070.08 070.10 070.13 070.16 070.19 Water 070.04 070.08 070.10 070.13 070.16 070.19
Pressure Drop (bar) Pressure Drop (bar) 070
TYPE
09
QUICK CONNECT TECHNOLOGY