Anand Arc

32 Pages·2008·0.17 MB·English

Approved by
Engineers India Ltd. ANAND - 2A
Projects & Development (I) Ltd.
Stainless Steel Electrode
Nuclear Power Corporation
Toyo Engineering (I) Ltd.
BPCL
ANAND ARC
TECHNICAL DATA
Arutile coated, all position electrode capable of depositing 316 type of
Description weld metal with normal carbon content. The weld has excellent
resistance to corrosive agents of reducing nature and also has good
creep strength. The weld metal is of radiographic quality.
ForweldingANSI316,317typesofstainlesssteel.Itfindsapplicationin
Typical Applications aper, textile, paint and chemical process industries.
AWS : A5.4 E 316 - 16
Classifications
IS : 5206 E 19.12 - 2 R 26
Welding Current (Amps.) 2.50 mm 3.15 mm 4.0 mm 5.0 mm
AC / DC (+) 40 - 60 60 - 95 95 - 135 135 - 175
Typical Weld C Mn Si Cr Ni Mo S P
Metal Analysis (%)
0.045 1.5 0.45 18.0 12.0 2.30 0.010 0.030
UTS : 590 mpa (N/mm2 )
Typical Mechanical
Elonation % (I=4d) : 38.0
Properties
Ferrite % : 6.5
Size (mm) Pcs. Per Pcs. Per Pcs. Per Kg.
Carton Box
2.50 x 350 110 440 47
Packing Specifications 3.15 x 350 70 280 30
4.00 x 350 50 200 19
5.00 x 350 30 120 12
ANAND ARC LTD.
(AN ISO 9001 COMPANY)
30, Kala Udyog, L.B.S. Marg, Bhandup, Mumbai-400 078
Tel. : [phone]
Fax : [phone]
Email : [email protected] / [email protected]
Site : www.anandarc.com
ANAND ARC PRODUCTS
More than a Source, a Solution
Approved by
Engineers India Ltd. ANAND - 1A
Projects & Development (I) Ltd.
Stainless Steel Electrode
Nuclear Power Corporation
Toyo Engineering (I) Ltd.
BPCL
ANAND ARC
TECHNICAL DATA
Arutile coated, all position electrode capable of depositing 308 type of
weldmetalwithnormalcarboncontent.Thebeadfinishisgoodandslag
removal is easy. The weld metal has excellent resistance to corrosion
Description
and cracking and it has good creep strength. The weld metal is of
radiographicquality.
For welding ANSI 301, 302 ans 304 types of stainless steel. It finds
Typical Applications application in food and chemical process industries. It can be used to
weldsteelwithpoorweldability.
Classifications AWS : A5.4 E 316 - 16
IS : 5206 E 19.9 - R 26
Welding Current (Amps.)
2.50 mm 3.15 mm 4.0 mm 5.0 mm
AC/DC (+)
40 - 60 60 - 95 95 - 135 135 - 175
Typical Weld C Mn Si S P Cr Ni
Metal Analysis (%)
0.045 1.50 0.45 0.015 0.030 19.5 10.0
UTS : 590 mpa (N/mm2 )
Typical Mechanical
Elonation % (I=4d) : 40.0
Properties
Ferrite % : 6.5
Size (mm) Pcs. Per Pcs. Per Pcs. Per Kg.
Carton Box
2.50 x 350 110 440 47
Packing Specifications 3.15 x 350 70 280 30
4.00 x 350 50 200 19
5.00 x 350 30 120 11
ANAND ARC LTD.
(AN ISO 9001 COMPANY)
30, Kala Udyog, L.B.S. Marg, Bhandup, Mumbai-400 078
Tel. : [phone]
Fax : [phone]
Email : [email protected] / [email protected]
Site : www.anandarc.com
ANAND ARC PRODUCTS
More than a Source, a Solution
Approved by ANAND PLUS
Bureau of Indian Standards
Indian Register of Shipping - Gr.2 All Purpose
M.S. Electrode
Uhde India Ltd.
L&T
IS 814
CM/L2007327
ANAND ARC TECHNICAL DATA
A medium rutile coated, all position electrodes with smooth operating
characteristics. The electrode gives medium penetration and east
Description spatter.Theelectrodehasuniformweldbeadeasilydetachableslagand
radiographic quality weld metal. The electrode is ideally suited for
structuralworkandgeneralfabrication.
Forfabricationoftanks,bargesships,railwaywagonsboilersetc.Andfor
Typical Applications
structuralwork,grillworkandgeneralfabrication.
AWS : A5.1 E 6013
Classifications
IS : 814 ER 4222 X
Welding Current (Amps.) 2.50 mm 3.15 mm 4.0 mm 5.0 mm 6.3 mm
AC/DC (-) 60 - 90 90 - 140 140 - 175 175 - 210 210 - 270
C Mn Si S P
Weld
Metal Analysis (%)
0.10 Max 0.15 - 0.40 0.08 - 0.30 0.030 Max 0.030 Max
UTS : 500 mpa (N/mm2 )
Typical Mechanical YS : 420 mpa (N/mm2 )
Properties Elonation % (I=4d) : 24.0
o
ZCVN Impact at 0 C : 60 Joules
Size (mm) Pcs. Per Pcs. Per Pcs. Per Kg.
Carton Box
2.50 x 350 275 1100 60
Packing Specifications 3.15 x 350 150 600 36
3.15 x 450 150 600 28
4.00 x 350 105 420 18
5.00 x 350 70 280 11
6.30 x 450 40 160 7
ANAND ARC LTD.
(AN ISO 9001 COMPANY)
30, Kala Udyog, L.B.S. Marg, Bhandup, Mumbai-400 078
Tel. : [phone]
Fax : [phone]
Email : [email protected] / [email protected]
Site : www.anandarc.com
ANAND ARC PRODUCTS
More than a Source, a Solution
Approved by ANAND MIG-1
R. D. S. O
IRS CLASS - I Copper Coated
MIG Welding Wire
L & T
ANAND ARC
TECHNICAL DATA
ANANDMIG-1isadoubledeoxidisedCopperCoatedMIGWeldingWire
for general engineering and structural applications. The cast, helix
Description
tensile strength and chemistry of the wire are controlled to yield high
qualityweldswithleastspatter.
It is ideally suited for continuous welding of unalloyed and structural
steels. Finds extensive use in the automobile and container industry.
Typical Applications
Also used for welding bicycle frames. Railways bogies earth moving
equipmentsetc.
AWS : A5.18 ER 70S - 6
Classifications
IS : 6419
Welding Current (Amps.) Size (mm) 0.8 1.0 1.2 1.6
DC (+) Amps 50 - 160 80 - 200 110 - 250 200 - 400
Weld C Mn Si S P
Metal Analysis (%)
0.08 1.50 0.80 0.016 0.018
o
UTS YS EL CVN Impact at - 30 C
Typical Mechanical (mpa (N/mm2 ) (mpa (N/mm2 ) % (Kg/m )
Properties
585 455 26.0 5.0
Spoolof12.5Kg.Nett.Wt.InMoistureresistantpacking
Packing Specifications
DrumPackingavailable.
ANAND ARC LTD.
(AN ISO 9001 COMPANY)
30, Kala Udyog, L.B.S. Marg, Bhandup, Mumbai-400 078
Tel. : [phone]
Fax : [phone]
Email : [email protected] / [email protected]
Site : www.anandarc.com
ANAND ARC PRODUCTS
More than a Source, a Solution
ANAND MELT-1
Submerged
Arc Welding Flux
ANAND ARC
TECHNICAL DATA
ANAND MELT-1 is an agglomerated Flux designed for SubmergedArc
Welding of mild, medium and high tensile steels in combination with
Description
ANAND SAW-1 (EL8) Grade wire, to yield weld metal with excellent
chemicalandmechanicalproperties.Theslagremovaliseasyandweld
metal has a smooth and shiny finish. Weld metal also of a radiographic
quality.
ANAND MELT-1 Flux in a combination with ANAND SAW-1 Wire is
Typical Applications suitable for welding mild, medium and high strength steels. Extensively
usedinweldingofthickplates.S.A.WPipes,Girders,offshorePlatforms
andMachinesBuildingapplicationsetc.
Classifications AWS/SFA5.17 F7AZEL8
Typical weld metalAnalysis (%)
C Mn Si S P
When Used With
ANAND SAW-1(EL8) Wire 0.07 1.10 0.40 0.015 0.020
Typical Weld Metal UTS : 525 N/mm2
Mechanical Properties YS : 425 N/mm2
When Used With Elongation (%) (I-4xd) : 26.0
ANAND SAW-1 (EL8) Wire CVN Impact : at RT 80 J
Packing Specifications 25Kgs.Net.PackedinKraftPaperBagswithHDPELiningfrominside.
Redrying Instructions It is recommended to redry the Flux at 3500C for 2 hours before use for
bestresults..
ANAND ARC LTD.
(AN ISO 9001 COMPANY)
30, Kala Udyog, L.B.S. Marg, Bhandup, Mumbai-400 078
Tel. : [phone]
Fax : [phone]
Email : [email protected] / [email protected]
Site : www.anandarc.com
ANAND ARC PRODUCTS
More than a Source, a Solution
ANAND MELT-2
Submerged
Arc Welding Flux
ANAND ARC
TECHNICAL DATA
ANAND MELT-2 is an agglomerated Flux designed for SubmergedArc
Welding of mild, medium and high tensile steels in combination with
Description
ANAND SAW-2 (EH14) Grade wire, to give excellent mechanical
properties and impacts down to -200C with extreme resistance to
cracking.Owingtoinsensitivitytorust,scale,primeronthesurfacetobe
welded,hasexcellentx-raycharacteristicsandslagremoval.
ANAND MELT-2 Flux in a combination with ANAND SAW-2 Wire is
Typical Applications suitableforweldingmediumandhighstrengthsteel.Extensivelyusedin
welding ofPressure Vessels, Ships Building, Earthmoving Equipments,
MachinesBuildingApplicationsetc.
Classifications AWS/SFA5.17 F7A2EH14
Typical weld metalAnalysis (%)
C Mn Si S P
When Used With
ANAND SAW-2(EH14) Wire 0.10 1.40 0.50 0.03 0.03
Typical Weld Metal UTS : 530 N/mm2
Mechanical Properties YS : 440 N/mm2
When Used With Elongation (%) (I-4xd) : 27
ANAND SAW-2 (EH14) Wire CVN Impact : 27 J at-200C
Packing Specifications 25Kgs.Net.PackedinKraftPaperBagswithHDPELiningfrominside.
Redrying Instructions It is recommended to redry the Flux at 3500C for 2 hours before use for
bestresults..
ANAND ARC LTD.
(AN ISO 9001 COMPANY)
30, Kala Udyog, L.B.S. Marg, Bhandup, Mumbai-400 078
Tel. : [phone]
Fax : [phone]
Email : [email protected] / [email protected]
Site : www.anandarc.com
ANAND ARC PRODUCTS
More than a Source, a Solution
ANAND MELT-3
Submerged
Arc Welding Flux
ANAND ARC
TECHNICAL DATA
ANANDMELT-3isanagglomeratedaluminaterutiletypeflux.Relatively
High Silicon pick up is achieved with the flux, when used with EL8 wire
Description average Manganese pick up also results.ANAND MELT-3 enables the
use of very high speed welding with twin, tandom, and multiwire
technique.Theweldmetalisnotsusceptibletoporositywhenweldedon
work place contaminated by rust, scale etc. It is particularly resistant to
arcburnthrough.
Typical Applications It is used for welding general Structural Steels, Pressure Vessels, Pipe
Steels as well as Fine Grain Steels, Boiler Drums etc. On account of its
good slag detachability ANAND MELT-3 is very commonly used for
weldingfillets.ANANDMELT-3isparticularlysuitedforpipeweldingwith
highspeeds.ThisFluxcanbeweldedonACorDCup1000Amps(with
singlewireprocess).
General Basicity Index 0.6
Classifications Granulometry 10X150 B.S.S.
Classifications AWS/SFAF7AZEL8
Typical weld metalAnalysis (%) C Mn Si S P
When Used With
0.070 1.30 0.45 0.018 0.018
ANAND SAW-1(EL8) Wire
Typical Weld Metal UTS : 560 N/mm2
Mechanical Properties YS : 460 N/mm2
When Used With
Elongation (%) (I-4xd) : 25.0
ANAND SAW-1 (EL8) Wire
CVN Impact : at RT 80 J
Packing Specifications 25Kgs.Net.PackedinKraftPaperBagswithHDPELiningfrominside.
o
Redrying Instructions Fluxshouldbekeptdry.ItisrecommendedtoredrytheFluxat350Cfor2
hoursbeforeuseforbestresults.
ANAND ARC LTD.
(AN ISO 9001 COMPANY)
30, Kala Udyog, L.B.S. Marg, Bhandup, Mumbai-400 078
Tel. : [phone]
Fax : [phone]
Email : [email protected] / [email protected]
Site : www.anandarc.com
ANAND ARC PRODUCTS
More than a Source, a Solution
ANAND MELT-4
Submerged
Arc Welding Flux
ANAND ARC
TECHNICAL DATA
Description ANAND MELT-4 is an agglomerated aluminate basic type flux.Silicon
pick up is achieved from the flux when used with EL8 wire adequate
Manganesepickupalsoresults.
It is used for welding general Structural Steels, Pressure Vessels, Pipe
Steels as well as Fine Grain Steels, Boiler Drums etc. This flux is
Typical Applications particularlywellsuitedfortwin,tandom,multiwireweldingathighspeed.
ANAND MELT-4 is most suitable for Narrow Gap WeldingApplications.
Productionoflargepipesespeciallyspiralpipesisatypicalapplicationof
ANANDMELT-4.OnaccountofitsgooddetachabilityANANDMELT-4is
verycommonlyusedinweldingfillets.
General Basicity Index 1.6
Classifications Granulometry 10X150 B.S.S.
Classifications AWS/SFAF7A4EL8
Typical weld metalAnalysis (%) C Mn Si S P
When Used With
0.07 1.60 0.40 0.019 0.020
ANAND SAW-1(EL8) Wire
Typical Weld Metal UTS : 540 N/mm2
Mechanical Properties YS : 430 N/mm2
When Used With
Elongation (%) (I-4xd) : 28
ANAND SAW-1 (EL8) Wire o
CVN Impact : at - 40 C 40 J
Packing Specifications 25Kgs.Net.PackedinKraftPaper BagswithHDPELiningfrominside.
o
Redrying Instructions Fluxshouldbekeptdry.ItisrecommendedtoredrytheFluxat350Cfor2
hoursbeforeuseforbestresults.
ANAND ARC LTD.
(AN ISO 9001 COMPANY)
30, Kala Udyog, L.B.S. Marg, Bhandup, Mumbai-400 078
Tel. : [phone]
Fax : [phone]
Email : [email protected] / [email protected]
Site : www.anandarc.com
ANAND ARC PRODUCTS
More than a Source, a Solution
ANAND MELT-5
Submerged
Arc Welding Flux
ANAND ARC
TECHNICAL DATA
ANAND MELT-5 is a basic aluminate type flux which has very good
welding characteristics both in single and multi wire system. It is
Description weldableonbothAC&DCandcancarryreasonablyhighcurrents.The
flux being basic gives very low Hydrogen and Oxygen contents in weld
o o
metal and gives excellent impact values down to -40 C, -50 C. The
required weld metal strength is achieved by selection of suitable
unalloyed (plain) and alloyed wires and the alloying elements are
obtainedmainlyfromthewire.
Basicity Index 1.6
General
Granulometry 10X150 B.S.S.
Classifications
Current DC orAC
AWS 5.17 F6A4EL8
Classifications F7A4EM12K, F7A5EH14
AWS 5.23 F11A4EG
With Wire C Mn Si S P Cr Ni Mo
EL8 0.070 1.10 0.36 0.016 0.17 - - -
Typical Weld Metal
EM12K 0.082 1.40 0.38 0.017 0.16 - - -
Analysis (%)
EH14 0.100 1.50 0.40 0.017 0.16 - - -
EF5 0.090 1.60 0.36 0.016 0.16 0.60 2.30 0.50
TS YS Elong CVN Impact in J
With Wire N/mm2 N/mm2 (L=4xd) -30o C -40o C -50o C
Typical Weld Metal
EL8 440 370 29 - 60 -
Mechanical Properties
EM12K 520 420 28 - 54 -
EH14 560 470 28 - - 30
EF5 820 730 23 - 35 0
Packing Specifications 25Kgs.Net.PackedinKraftPaper Bagslaminatedfrominside.
o
Itisrecommendedtore-drytheFluxat350Cfor2hoursbeforeusefor
Recommendations
bestresults.
ANAND ARC LTD.
(AN ISO 9001 COMPANY)
30, Kala Udyog, L.B.S. Marg, Bhandup, Mumbai-400 078
Tel. : [phone]
Fax : [phone]
Email : [email protected] / [email protected]
Site : www.anandarc.com
ANAND ARC PRODUCTS
More than a Source, a Solution
ANAND MELT-6
Submerged
Arc Welding Flux
ANAND ARC
TECHNICAL DATA
ANAND MELT-6 is an agglomerated Flux designed for submerged arc
weldingofmediumandhightensileincombinationwithANANDSAW-1
Description (EL8).GradeWireANANDSAW-3(EM12K)wiretoyieldweldmetalwith
excellent chemical and mechanical properties with respect with impact
o
values down to -20 C. The slag removal is easy and weld metal has
smoothandshinyfinish,isalsoofradiograhicquality.
ANAND MELT-6 Flux is combination with ANAND SAW-1 / ANAND
SAW-3. Wire suitable for welding medium and high strength steels.
Typical Applications
Extensively used in welding of thick plates, S.A.W. Pipes. Grinders, Off
Shore Platforms, Penstock Shells and Machine Building applications
etc.
Classifications AWS : SFA5.17 F7AOEL8/F7A2EM12K
Typical weld metalAnalysis (%) C Mn Si S P
When Used With
ANAND SAW-1(EL8) Wire 0.07 1.40 0.40 0.015 0.020
ANAND SAW-3 (EM12K) Wire
0.08 1.70 0.50 0.018 0.018
UTS YS EL(%) CVN Impact
Typical Weld Metal
Mechanical Properties N/mm2 N.mm2 1=4xd) InJ
When Used with
o
ANAND SAW-1 (EL8) Wire 515 410 24 At 0 C 50
ANAND SAW-3 (EM12K) Wire o
575 492 25 At -20 C 31
Packing Specifications 25Kgs.Net.PackedinKraftPaper BagswithHDPELiningfrominside.
o
Redrying Instructions It is recommended to redry the Flux at 350 C for 2 hours before use for
bestresults.
ANAND ARC LTD.
(AN ISO 9001 COMPANY)
30, Kala Udyog, L.B.S. Marg, Bhandup, Mumbai-400 078
Tel. : [phone]
Fax : [phone]
Email : [email protected] / [email protected]
Site : www.anandarc.com
ANAND ARC PRODUCTS
More than a Source, a Solution